• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1016-1020
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• 2003

In this paper, we present a technology of producing anew chaotic micromixer, named Micromixer with Arranged Blocks(MAB), and the experimental result of the mixing performance. Chaotic mixing was successfully achieved by introducing periodic perturbation in the field of the channel flow by means of slanted blocks. The MAB was made by an RP(Rapid Prototyping) technology. We performed flow visualization experiments for the quantification of the mixing performance with the MAB. Lyapunov exponent was measured to be 0.3557 and 0.1305 for the block height 0.8 and 0.2 times the channel width.

• 한국가시화정보학회:학술대회논문집
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• 2003.11a
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• pp.79-80
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• 2003

This paper presents experimental results on stirring characteristics in a microchannel with structures changed. We fabricated a new chaotic micro mixer and made by a RP(Rapid Rrototyping) technology. Flow visualization for the stirring effect was performed by using pure orator in a reservoir and fluorescent dye in the other. Chaotic mixing was achieved by introducing periodic perturbation in the field of the microchannel flow by means of shaped structures. It was found that the stirring is enormously enhanced at larger bock-height.

• The Journal of the Korean dental association
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• v.50 no.3
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• pp.140-147
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• 2012

Recently, the digital solution of fabricating removable prosthesis by applying haptic input device, electronic surveying, and rapid prototyping was introduced. This review article covers the concept of electronic surveying, computer-aided denture framework designing procedure, discussions after several digital denture cases, directions of future development, such as digital tooth arrangement and RP flasking.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.765-768
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• 2002

This study focuses on designing a new gluing system for the FM-I (Freeform Master I), which is a new rapid prototyping machine using a sheet lamination technique. To design the system, we firstly verify the required parameters of the proposed gluing system. Then we analyze the electro-magnetic system by using ANSYS and the mechanical system by using numerical methods. The gluing system can contribute to reduce the cost of the machine since it can be applied to low cost materials such as a plain paper.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.68-74
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• 2002

The FD process is analogous to the direct piston extrusion process where the cold feed filament acts as a piston extruding the molten filament from the heated liquefier through a nozzle. The extruded filament is deposited on top of futureless platform, where the liquefier and the nozzle move in X and Y direction control by computer based on the part geometry. After the first layer, the Z platform indexes down and the next layer get deposited on top of the first layer. the layer by layer building process introduces surface problem. This paper describes effect of slice interval of the parts built by fused deposition modelling rapid prototyping system.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.12
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• pp.89-96
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• 1998

LOM (Laminated Object Manufacturing) process is one of rapid prototyping processes, where shapes are formed by accumulating cross sections of laser-cut paper. The process expects wide popularity since it is simple and the material is familiar to conventional mockup makers. However the dimensional accuracy of LOM parts is not so good as that of traditional wooden mockups, since the stack of adhesive-spread papers causes significant dimensional error. Also it is unclear how the other unknown environmental effects cause the errors as well. In this work the dimensional errors of LOM parts are measured and analysed. Experiments with test parts were performed in order to see the effects of part shape, moist, and sealer on dimensional variations. The characteristic of the paper is also analysed. Re-heating LOM parts, which is shown to have the effect of recovering dimensional changes, is applied to an example part.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.898-902
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• 1995

STEP is a neutral model for exchanging CAD modelbetween different CAD systms. The paper presents a laser path contour generation for rapid prototyping originated form STEP format files without using any tools nor libraries for STEP data manipulation. Polygons are generated from every point on the layer of given thickness, which are the intersections of layer plane and edges stored in entity tables. Curves are approximated with polygons whitin segment tolerance limit in order to cover sculptured surfaces. With the advantage of less data loss in direct slicing over STL formats, the system developed in this work shows a good potential to provide data share with various CAD systems including RP data preparation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1085-1088
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• 2001

The process of styrofoam pattern that has been used for material of press die pattern depends chiefly on handwork. Laser manufacturing system developed to increase precision and efficiency of process that is also able to convert the design easily. Applying the RP(rapid prototyping) concept reversely, the unnecessary part of section is vapored away by heat source of laser beam after converting 3-D CAD model into cross-sectional shape information. Laser beam is line-scanned in plane specimens to measure the depth and width of cut, surface roughness, cross-sectional shape as converting laser power, scanning speed, cutting gas pressure. With these basic data, plane surface, inclined surface, hole, outer contour trimming process is experimented and optimum condition are obtained. In plane and inclined surface experiments, 15W laser power and 50mm/s scanning speed make superior processing property and 30W, 10mm/s make processing efficiency increase in trimming process. With these results, simple patterns were manufactured and the possibility of applying laser manufacturing system to styrofoam pattern was convinced.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.11-14
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• 2001

In all Rapid Prototyping(RP) processes, computer-aided design(CAD) solid model is sliced into thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successively deposited and, at the same time, bonded onto the previous layer, the stacked layers form a physical part of the model. The objective of this study is to develop a method for obtaining necessary coordinates$(x,\;y,\;\theta_x,\;\theta_y)$ to position linear hotwire of the cutting system in three-dimensional space for the Variable Lamination Manufacturing process (VLM-S), which utilizes expandable polystyrene foam sheet as part material. In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes, such as a spanner, a patterned columm, and a pyramid were made using data obtained from the method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.62-65
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• 2003

VLM-ST process requires an additional human interaction due to the manual stacking and bonding. Hence, building time, building cost and the part quality are dependent on the skill of labor. In this present work, a novel rapid prototyping (RP) process, as an automatic VLM-ST (VLM-STA), has been proposed to improve building efficiency of VLM-ST process and reliability of products. The apparatus of VLM-STA is designed to embody the process. Several characteristics of the proposed process and the apparatus are discussed. In order to examine the efficiency and the applicability of the proposed process, various three-dimensional shapes, such as a piston and a human head shape, are fabricated on the apparatus.