• Title/Summary/Keyword: Rapid Heating

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Microstructure and Sintering Behavior of Injection Molded Fe Sintered Body Using Rapid Thermal Heating Process (급속승온공정을 이용한 사출성헝된 Fe 소결체의 미세조직 및 소결거동)

  • Kim Ki-Hyun;Han Jae-Kil;Yu Ji-Hun;Choi Chul-Jin;Lee Byong-Taek
    • Journal of Powder Materials
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    • v.11 no.6 s.47
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    • pp.528-534
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    • 2004
  • Using the nano Fe powders having 50 nm in diameter, Fe compact bodies were fabricated by injec-tion molding process. The relationship between microstructure and material properties depending on the volume ratio of powder/binder and sintering temperature were characterized by SEM, TEM techniques. In the compact body with the volume percentage ratio of 45(Fe powder) : 55(binder), which was sintered at $700^{\circ}C,$ the relative density was about $97{\%},$ and the values of volume shrinkage and hardness were about $66.3{\%}$ and 242.0 Hv, respec-tively. Using the composition of 50(Fe powder) : 50(binder) and sintered at $700^{\circ}C,$ the values of relative density, volume shrinkage and hardness of Fe sintered bodies were $73.3{\%},\;47.6{\%}$ and 152.8 Hv, respectively. They showed brittle fracture mode due to the porous and fine microstructure.

A Performance Evaluation of a Heat Dissipation Design for a Lithium-Ion Energy Storage System Using Infrared Thermal Imaging (적외선 열화상을 활용한 리튬 이온 ESS의 방열설계 성능평가에 관한 연구)

  • Kim, Eun-Ji;Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.105-110
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    • 2020
  • The global battery market is rapidly growing due to the development of vehicles(EV) and wireless electronic products. In particular logistics robots, which hielp to produce EVs, have attracted much interest in research in Korea Because logistics sites and factories operate continuously for 24 hours, the technology that can dramatically increase the operation time of the logistics equipment is rapidly developing, and various high-level technologies are required for the batteries used in. for example, logistics robots. These required technologies include those that enable rapid battery charging as well wireless charging to charge batteries while moving. The development of these technologies, however, result in increasing explosions and topical accidents involving rapid charging batteries These accidents due to the thermal shock caused by the heat generated during the charging of the battery cell. In this study, a performance evaluation of a heat dissipation design using infrared thermal imaging was performed on an energy storage systrm(Ess) applied with an internal heat conduction cooling method using a heating plate.

A Modified Methylation Method to Determine Fatty Acid Content by Gas Chromatography

  • Wirasnita, Riry;Hadibarata, Tony;Novelina, Yus Maria;Yusoff, Abdull Rahim Mohd;Yusop, Zulkifli
    • Bulletin of the Korean Chemical Society
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    • v.34 no.11
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    • pp.3239-3242
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    • 2013
  • An improved rapid method for determination of the fatty acid composition using modified methylation procedure was compared with the AOAC reference procedure based on the methylation of fatty acid with the addition of BF3 catalyst before and while heating. The new method is useful for research and routine quality control and has a number of advantages over the reference procedure which are more rapid, simple and also reliable. Applicability of the modified methylation method was confirmed with three vegetable oil samples (palm oil, coconut oil and olive oil). Based on the validation method results, we obtained that a quite linear calibration curve of fatty acids was performed with $R^2$ in range of 0.9972-0.9994. The sensitivity of gas chromatography instrument was able to analyze the fatty acids up to a few ppm, the precision and accuracy were good enough with the %RSD between 1.5%-19.5% and the recovery of linolenic acid was 99.1% in the range of 80.0%-113.3%.

Optical and Heat Transfer Characteristics in a Rapid Thermal Annealing System for LCD Manufacturing Procedures (LCD 제작용 급속 열처리 시스템내의 광학 및 열전달 특성)

  • Lee, Seong-Hyuk;Kim, Hyung-June;Shin, Dong-Hoon;Lee, Joon-Sik;Choi, Young-Ki;Park, Seung-Ho
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1370-1375
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    • 2004
  • This article investigates the heat transfer characteristics in a RTA system for LCD manufacturing and suggests a way to evaluate the quality of a poly-Si film from the thin film optics analysis. The transient and one-dimensional conductive/radiative heat transfer equation considering wave interference effect is solved to predict surface temperatures of thin films. In dealing with radiative heat transfer, a one-dimensional two-flux method is used and the ray tracing method is also utilized to account for the wave interference effects. It is assumed that each interface is assumed diffusive but the spectral radiative properties are included. It is found that the selective heating region exists for various wavelengths and consequently may contribute to heat the poly-Si film. Using the formalism of the characteristic transmission matrix, the lumped structure reflectance, transmittance, and absorptance are calculated and they are compared with experimental data of the poly-Si film during the SPC process via the FE-RTA (Field-Enhanced RTA) technology.

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Rapid Synthesis and Consolidation of Nanostructured Ti-TiC Composites from TiH2 and CNT by Pulsed Current Activated Heating

  • Park, Na-Ra;Shon, In-Jin
    • Korean Journal of Materials Research
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    • v.25 no.1
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    • pp.48-53
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    • 2015
  • $TiH_2$ nanopowder was made by high energy ball milling. The milled $TiH_2$ and CNT powders were then simultaneously synthesized and consolidated using pulsed current activated sintering (PCAS) within one minute under an applied pressure of 80 MPa. The milling did not induce any reaction between the constituent powders. Meanwhile, PCAS of the $TiH_2$-CNT mixture produced a Ti-TiC composite according to the reaction ($0.92TiH_2+0.08CNT{\rightarrow}0.84Ti+0.08TiC+0.92H_2$, $0.84TiH_2+0.16CNT{\rightarrow}0.68Ti+0.16TiC+0.84H_2$). Highly dense nanocrystalline Ti-TiC composites with a relative density of up to 99.7% were obtained. The hardness and fracture toughness of the dense Ti-8 mole% TiC and Ti-16 mole% TiC produced by PCAS were also investigated. The hardness of the Ti-8 mole% TiC and Ti-16 mole% TiC composites was higher than that of Ti. The hardness value of the Ti-16 mole% TiC composite was higher than that of the Ti-8 mole% TiC composite without a decrease in fracture toughness.

Characterization and Transformation of 0.52%C steels for Wheel Bearing Units Produced by High Frequency Induction Hardening after Hot Forging (열간단조 후 고주파 유도경화에 의해 제조된 휠 베어링 유니트용 0.52%C강의 특성과 변태거동)

  • Choi, Byung-Young
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1103-1108
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    • 2010
  • We fabricated flanged outer races for wheel bearing units using 0.52%C clean steels, and then characterized and studied the transformation behavior. The outer races produced by hot forging and high frequency induction hardening in this study were analyzed through microstructural characterization using OM, SEM, TEM, and X-ray diffractometer and their microhardness depth profiles of the raceway contacted by balls were measured using MVH tester. The surface hardened layers with a uniform hardness profile in the raceway consisting of very fine martensite with sub-micron sized retained austenite could be formed for very short time during high frequency induction hardening after hot forging. The very fine martensite may be transformed on rapid cooling, from the inhomogeneous austenite nucleated on rapid heating in small particles of pearlitic cementite fragmentated by hot forging. On the other hand the sub-micron sized retained austenite may be chemically stabilized due to their extremely small size, from the small austenite nucleated at the grain boundaries.

Rapid Sintering and Synthesis of TiAl by High-Frequency Induction Heating and its Mechanical properties (고주파유도 가열에 의한 나노구조의 TiAl 급속소결과 합성 및 기계적 성질)

  • Kim, Na-Ri;Na, Kwon-Il;Kim, Wonbaek;Cho, Sung-Wook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.989-994
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    • 2010
  • A nanopowder of TiAl was synthesized by high energy ball milling. Dense nanostuctured TiAl was consolidated using a high frequency induction heated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. Properties of the TiAl obtained using the two methods were compared. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 40 nm, 20 nm, and $630kg/mm^2$, $700kg/mm^2$, respectively.

Rapid Sintering of Nanostuctured Tungsten Carbide by High-Frequency Induction Heating and its Mechanical Properties (고주파유도 가열에 의한 나노구조의 텅스텐 카바이드 급속소결과 기계적 성질)

  • Kang, Hyun-Su;Doh, Jung-Mann;Hong, Kyung-Tae;Ko, In-Yong;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.1009-1013
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    • 2010
  • Extremely dense WC with a relative density of up to 99% was obtained within five minutes under a pressure of 80 MPa using the High-Frequency Induction Heated Sintering method. The average grain size of the WC was about 71 nm. The advantage of this process is not only rapid densification to obtain a neartheoretical density but also the prohibition of grain growth in nano-structured materials. The hardness and fracture toughness of the dense WC produced by HFIHS were $2660kg{\cdot}mm^{-2}$ and $7.2MPa{\cdot}m^{1/2}$, respectively.

Rapid Sintering of TiCu by Pulsed Current Activated Heating and its Mechanical Properties (펄스전류활성 가열에 의한 나노구조의 TiCu 급속소결과 기계적 성질)

  • Du, Song-Lee;Kim, Na-Ri;Kim, Wonbaek;Cho, Sung-Wook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.922-928
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    • 2010
  • Nanopowder of TiCu was synthesized by high-energy ball milling. A dense nanostructured TiCu was consolidated using a pulsed-current activated sintering method within 1 minute from mechanically synthesized powders of TiCu and horizontally milled powders of Ti+Cu. The grain size and hardness of the TiCu sintered from horizontally milled Ti+Cu powders and high-energy ball-milled TiCu powder were 68 nm, 27 nm and $490kg/mm^2$, $600kg/mm^2$, respectively.

Rapid Sintering of Nanocrystalline (W,Ti)C-Graphene Composites (나노구조 (W,Ti)C-Graphene 복합재료 급속소결)

  • Kim, Seong-Eun;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.56 no.12
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    • pp.854-860
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    • 2018
  • In spite of the many attractive properties of (W,Ti)C, its low fracture toughness limits its wide application. To improve the fracture toughness generally a second phase is added to fabricate a nanostructured composite. In this regard, graphene was considered as the reinforcing agent of (W,Ti)C. (W,Ti)C-graphene composites that were sintered within 2 min using pulsed current activated heating under a pressure of 80 MPa. The rapid consolidation method allowed retention of the nano-scale microstructure by blocking the grain growth. The effect of graphene on the hardness and microstructure of the (W,Ti)C-graphene composite was studied using a Vickers hardness tester and FE-SEM. The grain size of (W,Ti)C was reduced remarkably by the addition of graphene. Furthermore, the hardness decreased and the fracture toughness improved with the addition of graphene.