• Title/Summary/Keyword: Range cutting

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An Experimental Study on the Fire Risk at Welding·Cutting Process (용접·절단 작업시 화재위험성에 관한 실험적 연구)

  • Lee, Sung-Ryong
    • Fire Science and Engineering
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    • v.26 no.3
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    • pp.60-66
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    • 2012
  • In this study, it was evaluated the fire risk during welding cutting tasks. Welding-cutting machines are representatively used at construction sites. Inverter AC/DC TIG welding macnine and inverter air plasma cutting machine were used in experiments. Temperature of spreaded cinders was measured using a thermal camera. Cinder sizes and spread range were measured according to the height and input current. It was also evaluated the fire risk during welding-cutting process, when flammable materials were located around the working area. There were used hay, dust fence, urethane foam, vinyl, paper and oil as flammable materials. Temperature of spreaded cinders was reached at about $450^{\circ}C$. Cinders were spread approximately 4.7 m, when a worker carried out cutting process at 2.5 m height. The possibility of a fire is very high, when flammable materials were located around the working area.

An AFM-based Edge Profile Measuring Instrument for Diamond Cutting Tools

  • Asai, Takemi;Motoki, Takenori;Gao, Wei;Ju, Bing-Feng;Kiyono, Satoshi
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.54-58
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    • 2007
  • This paper describes an atomic force microscope (AFM)-based instrument for measuring the nanoscale cutting edge profiles of diamond cutting tools. The instrument consists of a combined AFM unit and an optical sensor to align the AFM tip with the top of the diamond cutting tool edge over a submicron range. In the optical sensor, a aser beam is emitted from a laser diode along the Y-axis and focused to a small beam spot with a diameter of approximately $10{\mu}m$ at the beam waist, which is then received by a photodiode. The top of the tool edge is first brought into the center of the beam waist by adjusting it in the X-Z-plane while monitoring the variation in the photodiode output. The cutting tool is then withdrawn and its top edge position at the beam center is recorded. The AFM tip can also be positioned at the beam center in a similar manner to align it with the top of the cutting edge. To reduce electronic noise interference on the photodiode output and thereby enhance the alignment accuracy, a technique is applied that can modulate the photodiode output to an AC signal by driving the laser diode with a sinusoidal current. Alignment experiments and edge profile measurements of a diamond cutting tool were carried out to verify the performance of the proposed system.

A Study of Expression Technique in Furniture Design using CNC Machine (CNC를 활용한 가구디자인 표현 기법 연구)

  • Kim, Gun Soo;Lee, Sang Ill;Lee, Sung Yong
    • Journal of the Korea Furniture Society
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    • v.25 no.1
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    • pp.45-54
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    • 2014
  • Wood cutting utilizing CNC art in the field of furniture design industry, art, education are diverse. However, there is lack of data in the case for wood cutting, such as cutting conditions and wood cutting. So this article is to establish furniture design processing using CNC. The researchers investigated the processed products using CNC, the data of the web site and CNC relevant articles, then organized its impact on the furniture industry today. History and definition of CNC have studied for a discussion of the advantages and disadvantages. Then, the researchers analyzed the cases to investigate the wood cutting conditions, was applied to the fabrication of furniture domestic and foreign. CNC organized systematically design information through the computer So, it allowed to reduce the repetitive behavior that has to work hand in the furniture manufacture existing. CNC has made it possible to design a fine complex in furniture design industry. So it became possible to make a new representation and production of various forms. Material about CNC are mostly for milling machine and shelves for metal processing. So, the researchers investigated and precautions general content of wood cutting. The enhanced understanding to investigate an example that is applied outside the country, is used to analyze the expression various techniques CNC. It is difficult to obtain accurate data processing, it has various characteristics in the same timber, Future research is about analyzing type applications and CNC machining range at the time of processing the various wood.

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The Study on Interrupted Cutting Tool Life of Cermet and CBN in Ductile Cast Iron(FCD500) (구상흑연주철(FCD500)의 단속가공에서 서멧과 CBN의 공구수명에 관한 연구)

  • Oh, Sung-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.8-12
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    • 2012
  • Recently, a wide range of industrial production area has a competitive advantage through cost reduction. Moreover with the development of industrial technology, base material and cutting tool help the machining technology. But most of the machining enterprises have not hold the R&D facilities and human resources. This mainly disturbs the industrial development and th increase of production efficiency. Especially in the interrupted machining process, it showed different behavior with continuous machining process. So it needs to research and develop the tool life and tool wear mechanism analysis.

A Study on the Ultra-Precision Turning of Al Alloy (Al합금의 초정밀 선삭가공)

  • 김우순;채왕석;김동현;난바의치
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.416-421
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    • 2003
  • To obtain the surface roughness with range from l0nm to In n need a ultra-Precision machine, cutting condition and the study of materials. And n have to also consider the chip and vibration of diamond tool during processing. In this paper, the cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning and single crystal diamond tool. In generally, the cutting conditions have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200.

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Prediction of Burr Types using the Taguchi Method and an Artificial Neural Network (실험계획법과 뉴럴 네트워크를 이용한 밀링 버 형상 예측)

  • Lee, Seoung-Hwan;Kim, Seol-Bim;Cho, Yong-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.45-52
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    • 2006
  • Burrs formed during face milling operations can be very difficult to characterize since there exist several parameters which have complex combined effects that affect the cutting process. Many researchers have attempted to predict burr characteristics including burr size and shape, using various experimental parameters such as cutting speed, feed rate, in-plane exit angle, and number of inserts. However, the results of these studies tend to be limited to a specific process parameter range and to certain materials. In this paper, the Taguchi method, a systematic optimization method for design and analysis of experiments, is introduced to acquire optimum cutting conditions for burr minimization. In addition, an in process monitoring scheme using an artificial neural network is presented for the prediction of burr types.

Performance of Perennial Ryegrass ( Loium perenne L. ) Cultivars (Perennial ryegrass 품종의 적응성 비교시험)

  • 이창섭;김병완;성경일;김창주
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.17 no.4
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    • pp.387-398
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    • 1997
  • This experiment was to investigate the surface coverage, sward height and dry matter yield of 63 perennial ryegrass cultivars with control cultivar, orchardgrass(Potomac) at different cutting dates(May 25, July 5, August 20 and October 5), in order to select the adaptable cultivars of perennial ryegrass in the middle region of Korea. Four perennial ryegrass cultivars, E.V. Meadea, Aberystwyth S101, Raidor and Real, didn't survive afler sowing. Surface coverage of perennial ryegrass cultivars cut in August 20 was lower than others. Sward height of perennial ryegrass cultivars at each cutting dates was lower than that of orchardgrass. There were no significant differences in sward heights of each cutting date. Dry matter yield of perennial ryegrass cultivars cut in August 20 was lower than others. Total dry matter yield of Oakpark 6% Viktoria, Petra, G. Manawa, and Kangaroo Valley was fell in the range of 11.76 and 10.37t/ha while that of orchardgrass was 12.09t/ha. On the basis of total annual dry matter yield, the adaptability of perennial ryegrass cultivars was classfied as following.

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The Characteristics of Ultra Precision Machining of Optical Crystals for Infrared Rays (적외선용 광학소자의 초정밀 절삭특성)

  • Won, Jong-Ho;Park, Won-Kyoo;Kim, Ju-Hwan;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.57-62
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    • 2003
  • Machining technique for optical crystals with single point diamond turning tool is reported in tills paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm, and feed rate is small. The influence of depth of cut is very small.

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A Study on Cutting Force Characteristics of Non-ferrous steel in Diamond Turning Process (다이아몬드 터닝 가공에서의 비철금속에 대한 미세절삭력 특성 연구)

  • 정상화;김상석;차경래;김현욱;나윤철;홍권희;김건희;김효식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.38-42
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    • 2001
  • A complete quantitative understanding of DT has been difficult because the process represents such a broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. There are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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Modeling of Depth/Width of Cut for Abrasive Water Jet Milling of Titanium (티타늄의 워터젯 밀링을 위한 가공깊이/폭 모델링)

  • Park, Seung Sub;Kim, Hwa Young;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.83-88
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    • 2016
  • Because of the increasing tool cost for cutting hard-to-cut materials, abrasive water jet (AWJ) milling recently has been regarded as a potential alternative machining method. However, it is difficult to control the depth and width of cut in AWJ milling because they vary depending on many AWJ cutting parameters. On 27 conditions within a limited range of pressure, feed rate, and abrasive flow rate, AWJ cutting was conducted on titanium, and depth profiles were measured with a laser sensor. From the depth profile data, depth and width of cut were acquired at each condition. The relationships between depth and parameters and between width and parameters were derived through regression analysis. The former can provide proper cutting conditions and the latter the proper pick feed necessary to generate a milled surface. It is verified that pressure mostly affects depth, whereas abrasive flow rate mostly affects width.