• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2001년도 추계학술대회 논문집
• /
• pp.261-266
• /
• 2001

Bogie frame of the electric car is an important structural member for the support of vehicle leading. In general, more than 25 years' durability is necessary. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. One of the useful methods is reliability-based approach. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. We used two approachs. In the first approach probabilistic distribution of S-N curve is used. In the second approach, limit state function is used.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2000년도 추계학술대회 논문집
• /
• pp.461-467
• /
• 2000

This study proposes the integrity evaluation of bogie frame using ultrasonic waves-fractography analysis. Analysis objectives in this study are to investigate fracture planes of damaged zone by the A-scan method. The surface condition of fracture plane shows degree of degradation by stress concentration. The detection of the natural defects in bogie frame is performed using the characteristics of echodynamic pattern in ultrasonic signal. Results of ultrasonic testing agree fairly well with those of actual fracture plane. In quantitative fractography analysis, microstructures of actual fracture plane turned out to be intergranular and transgranular fracture, Proposed ultrasonic-fractography analysis in this study can be used for the integrity evaluation of the bogie frame

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2002년도 추계학술대회 논문집(II)
• /
• pp.884-891
• /
• 2002

This report is the result performed the structural analysis and the static and fatigue load test of bogie frame for the purpose of designing and verifying the bogie frame which satisfy the load condition required in the UIC code. This investigation is proposed the efficient draft of the design to satisfy the load condition required in the UIC code. And It is performed the structural analysis to evaluate the static strength and the fatigue life of the patient material and the welded part. Also, This is proposed the efficient draft of the test to satisfy the method of the static and fatigue test required in the UC code. And it is carried out the static and the fatigue load test to verify it. We can designed the bogie frame in compliance with UIC 515-4 and 615-4 code.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2003년도 추계학술대회 논문집(III)
• /
• pp.440-445
• /
• 2003

Maglev is the vehicle which can run in levitated condition by the electro-magnets, and propelled by linear induction motors. The Maglev is divided in two parts such as carbody and bogies, and the bogies are the driving device of the vehicle. The frame of the bogie must endure many loads occurred in the operation of the vehicle. So the bogie frame is designed and manufactured in the view of good safety and maintainability. The methods of design of frames are developed in regards of stresses and weights of structures. In this research, the extrusion of bogie frame is re-designed by the process of topology optimization with the ANSYS. By this process, the optimal shape of extrusion is acquired and additional optimization researches would be required in the view of size and shape of the members in the extrusion.

• 대한기계학회논문집A
• /
• 제35권8호
• /
• pp.913-920
• /
• 2011

본 논문은 4-매 주자직 유리섬유/에폭시 적층 복합재가 적용된 철도차량 경량 대차프레임의 피로 수명 및 강도 평가에 대해 기술한다. 대차프레임 경량화 재질로 적용된 유리섬유/에폭시 4-매 주자직 적층 복합재료의 피로특성 평가를 위하여 경사, 위사 그리고 $0^{\circ}/90^{\circ}$ 방향으로 적층된 시험편에 대하여 인장-압축 피로시험을 수행하였다. 유리섬유/에폭시 4-매 주자직 적층 복합재료의 피로시험은 5Hz의 주파수, -1의 응력비(R), $10^7$의 피로수명을 갖도록 하였다. 또한, JIS E 4207의 하중조건에 따른 대차프레임의 피로강도 평가를 Goodman 선도를 통하여 수행하였다. 유리섬유/에폭시 적층 복합재 경량 대차프레임의 피로수명 및 강도 평가기준을 만족하였으며, 무게를 고려할 경우 기존 대차프레임 재질인 SM490A 금속재에 비하여 우수한 피로특성을 갖는다.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 1999년도 추계학술대회 논문집
• /
• pp.558-565
• /
• 1999

Rubber wheel-type AGT has two major kinds of bogie; one is the bogie type and the other and passenger loads. This paper deals with the statics analysis for two types of bogie frame subjected to combined external forces, as well as independent ones specified in UIC 515-4. Furthermore, the dynamics analysis is performed under vibrational loading conditions so as to compare dynamic characteristics, Numerical results by using commercial packages, Ⅰ-DEAS and NASTRAN show that maximum stresses do not exceed the yielding level of material used for both bogies. From an overall viewpoint of strength, the bogie type turns out to be superior to the steering type except the case of a lateral loading. It is also observed that the steering type shows a be stiffened. It is strongly anticipated that vibrational fatigue analysis should be carried out under realistic loading conditions closely matching to situations such as running surface and lateral clearances along the guideway.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2008년도 춘계학술대회 논문집
• /
• pp.2230-2235
• /
• 2008

As a consequence of the standardization process developing in Europe, on April 2005 the new European standard EN 13749 was issued by the European standardization body CEN. The norm EN 13749 standardizes and develops the requirements already present in UIC leaflets for test verifications and define all technical requirements for the acceptance process in order to achieve a complete satisfactory design of the bogie. The aim of the norm is to define the complete design process of new railway bogies. It includes design procedures, assessment methods, verification and manufacturing quality requirements. In this study, fatigue analysis of the bogie frame is investigated comparing different approaches between conventional methodology and simulation results based on the VPD(Virtual Product Development).

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 춘계학술대회 논문집
• /
• pp.361-364
• /
• 2005

Some bogie frames manufactured in 1999, 2000 year have the fatal problem. Three or four years later, the cracked end beam among them have discovered in 2002, 2003 year. The crack situation of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment. To improve the end beam, a research of covering the whole field of welded type bogie frame was started. Main line real tests were performed at Young-Dong line. The stress of main positions for bogie frame was measured. Also up-down direction and left-right direction vibration acceleration of the bogie frame were measured. At this time the tests were performed for the three types bogie. The test result concludes that the crack cause of the end beam is not brake load but vibration at running mainly. It is estimated that the life of the improved car which end beam reinforced is safe within the car permitted life(25 years). The improvement methods of the end beam are presented by construction modification, parts modification. The integrity evaluation is inspected by analysis the real line test results, the improvement methods of the end beam.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
• /
• pp.2615-2625
• /
• 2011

Recently in worldwide and Korea domestically, the LRT vehicles are introduced as reputable urban transit system, in a view of energy saving, punctuality and eco-friendly as well as transport efficiency. At first time in Korea, the Busan metro Line 4 was applied with AGT system which is a kind of LRT using the Rubber tired AGT vehicle and developed from 1999 to 2004 in charge of Korean government. Busan selected the AGT system for Metro Line 4 as the solution of traffic jam and networking the intercity. At present, Busan Metro Line 4 has been running since opened at March 30, 2011. The vehicle of Busan metro line 4 is aiming the maximization of LRT vehicle advantage that is the lightness of vehicle size and vehicle weight. So, it did size downed and weight downed by lightened the weight of car frame and bogies and by the compactness of electrical on-board equipments. The study carried out the structure analysis to verify and safety and performance of car body and bogie frame of Busan Metro Line 4 vehicles. In this study, it was analyzed the stress of main load and verified the fatigue strength. And measured the dynamic stress sending to body structure and bogie frame while running on main line and analyzed the fatigue stress. As a result, it verified the safety and life cycle of car body and bogie frame.

• 한국철도학회논문집
• /
• 제17권5호
• /
• pp.321-327
• /
• 2014

본 연구에서는 구속된 다물체계의 비선형 운동방정식으로부터 QR분해법을 이용하여 선형 운동방정식을 유도하는 방법을 제시하였다. 다물체계의 선형 진동 방정식을 철도차량 대차에 적용하여 대차의 고유 진동모드를 구하고 레일의 변위 입력에 대한 대차프레임의 전달 함수를 구하여 대차의 진동 특성을 분석하였다. 대차의 고유 모드는 35Hz이하에서 나타났고 198Hz이상에서 국부모드가 계산되었다. 대차 프레임의 수직변위 전달함수는 수직변위 모드와 피치 모드가 속도에 영향을 받기 때문에 속도에 따라 변화하는 것으로 나타났다. 횡방향 전달함수는 매우 작게 나타났으며 전후방향 전달함수는 속도에 관계없이 전후방향 변위 모드가 주로 가진되는 것으로 나타났다.