• 한국강구조학회 논문집
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• 제11권3호통권40호
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• pp.281-290
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• 1999

수십 년 동안, 철도는 차량의 운영과 조작 기술에 맞추어 짧은 길이의 레일을 서로 신축 이음을 두고 연결한 궤도를 이용하여 건설되었다. 그러나 이러한 신축이음들은 궤도 손상과 유지비 증가 등의 많은 단점들을 유발시켰다. 그래서, 철도 기술자들은 차량, 용접, 체결의 기술이 발전함에 따라 열차 하중, 속도의 증가를 위해 레일 사이의 신축 이음을 제거하는 데 많은 관심을 가지게 되었다. 그래서 최근 등장한 것이 기존 레일의 단점들을 해소할 수 있는 CWR궤도이다. 그러나 이러한 CWR궤도는 기존 레일의 단점을 극복할 수 있었으나 레일의 장대화에 따른 온도 하중으로 인한 레일의 좌굴 문제를 야기시켰다. 본 논문에서는 유한 요소 해석을 이용하여 선형 좌굴 해석을 위한 CWR 궤도의 모델과 해석 프로그램인 CWRB를 개발하였다. 레일의 해석 모델은 레일요소 당딤을 고려한 14개의 자유도로 나타내었으며, 체결재, 침목, 도상 저항력을 스프링 요소를 사용하였다. 장대레일의 온도하중에 의한 좌굴 온도 및 모드의 분석으로 장대레일의 온도 좌굴 특성을 고찰하였다.

• 한국전산구조공학회:학술대회논문집
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• 한국전산구조공학회 1989년도 봄 학술발표회 논문집
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• pp.11-16
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• 1989

This paper presents a fatigue reliability model for the reliability-based evaluation of remaining fatigue life of existing rail-road bridges. It is demonstrated that the simple fatigue reliability model based on the Weibull distribution of fatigue life can be extended by incorporating various effects due to the rate of the train-traffic increase and in-service Inspections. The paper also suggests the system fatigue reliability analysis using an approximate formulation and 2nd-order bound solutions. The application of the proposed model to existing rail-road brdiges based on field load tests shows that it may be practically used for the assessment of fatigue reliability, remaining life, and in-service inspection scheduling of existing rail-road bridges.

• Journal of Mechanical Science and Technology
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• 제18권9호
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• pp.1559-1564
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• 2004

The process design of hot forging, asymmetric to symmetric rib-web shaped steel, which is used for the turnout of express rails has been studied. Owing to the great difference in shape between the initial billet and the final forged product, it is impossible to hot forge the rail in a single stage operation. The numerical simulation for hot forging of asymmetric shape to symmetric shape was carried out by using commercial FEM code, DEFORMTM-2D. For comparison with the simulation results, a experiment of flow analysis using plasticine was also carried out. The results of the flow experiment showed good agreement with those of the simulation.

• 소성∙가공
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• 제26권5호
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• pp.300-305
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• 2017

In this paper, a design method for an intermediate die was developed to manufacture a hollow linear motion guide rail in mandrel drawing process based on virtual die method and backward tracing scheme. FE simulations and mandrel drawing experiments using Mn55Cr carbon steel were performed to prove the effectiveness of the proposed design method. Results of FE simulations and experiments showed that the proposed design method could lead to drawn products with sound shape and the highest dimensional precision.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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• pp.3046-3051
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• 2011

The third-rail system is an important device supplying power directly to the Maglev train through physical contact with the collecting shoe. It is directly related to safety and reliability for the running of Maglev. However, most the third-rail system used in Korea depend on foreign product or technologies, Korea Urban Maglev in the development of appropriate power feeding is urgent. In particular, the turnout section is the weakness point in the system because bending force by turnout section movement and fatigue caused by repetitive motion as well as the expansion by temperature, the forces by Maglev collecting shoe is added th the third-rail. Therefore, this paper proposes the third-rail system appropriate for Korean Urban Maglev of turnout section. To verify the structural stability of POSCO ICT third-rail system, the finite element analysis and physical testing was performed. The third-rail is fixed on each side of the turn-out section steel structure by epoxy insulation supporter and the integral behaviors are occurred. Therefore, the maximum horizontal displacements of each support are investigated and then, it is applied to finite element model of the third-rail to investigate the moments and stress. Also, the bending test about one million times and Expansion Joint for the third-rail was performed. The third-rail system safety and reliability was identified by test line on Korea Institute of Machinery & Materials in Deajeon for under the actual usage environment such as the Maglev and turn-out operation.

• 한국강구조학회 논문집
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• 제17권5호통권78호
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• pp.519-526
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• 2005

혹서기에 레일의 높은 온도 상승(최대 $60^{\circ}C$)으로 인해 장대레일 궤도에는 매우 큰 압축력이 작용하게 된다. 이러한 압축력은 장대레일 궤도의 좌굴을 발생시키기도 한다. 본 연구에서는 장대레일 궤도의 좌굴에 영향을 미치는 많은 요소들 중에서 도상 횡저항력 그리고 도상 종저항력이 궤도 좌굴에 미치는 영향을 파악하기 위한 연구를 수행하였다. 또한 줄틀림과 궤간틀림의 민감도를 분석하였다.

• 한국강구조학회 논문집
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• 제12권6호
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• pp.727-736
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• 2000

본 연구에서는 궤도의 좌굴해석 및 그 결과를 통해 열차하중이 직선 및 곡선 장대레일 궤도의 온도좌굴 거동에 미치는 영향에 대해 평가하였다. 차량을 고려한 온도좌굴 해석은 바퀴하중하에서 장대레일 궤도의 수직 처짐에 기인한 상향처짐을 결정하기 위해 유사정적 하중모델을 가정하였으며, 차량의 무게와 속도, 궤도의 곡률, 캔트, 그외의 열차와 궤도의 동적인 상호작용으로 인한 횡방향하중은 열차의 수직하중에 대한 수평하중 비에 포함하여 수행하였다. 수치적 해석을 통해 장대레일의 상부 및 하부좌굴온도를 구하였고, 이런 해석결과들을 기존의 열차하중을 포함하지 않은 정적 좌굴해석결과들과 비교하였다.

• 대한기계학회논문집A
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• 제25권4호
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• pp.654-661
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• 2001

In this study, fatigue growth behavior of the transverse crack, which was the most dangerous damage among the various types of rail defects, was investigated using the notched keyhole specimen under constant amplitude loadings. Fatigue limit of smooth specimen in rail steel at R=0 was 110MPa, and the fatigue crack initiation life in the region of the low stress amplitude (ie. long life) occupied the major portion of the total fatigue life. The fatigue strength under variable amplitude loading was converted to the equivalent fatigue strength based upon. Miners rule, which was estimated approximately 9% lower than that under constant amplitude loading. Also, in the low ΔK(sub)rms region ($\leq$21MPa√m), fatigue crack growth rate (da/dN) under constant amplitude loading was higher than that under variable amplitude loading, whereas the tendency was reversed in the high ΔK(sub)rms region. It is believed that this behavior is due to the transition of fracture appearance.

• 소성∙가공
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• 제18권6호
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• pp.488-493
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• 2009

The very big springback of advanced high strength steel(AHSS) sheets invokes undesired shape defects, which can be generally eliminated by die correction or process parameter control. The springback reduction by controlling the forming process parameters is easy for the application, but limited for the bulky achievement. In this study, the effective die correction method, which obtains the modification of tool shape from the relationship between die design variable and springback, is introduced and is applied to the TWB tool of automotive side rail to show the validity and usefulness. Among the die correction trials repeatedly performed, the first trial is carried out by correcting the tool shape to the opposite direction to the springbacks of several tool sections. Next trials are done by extrapolating the springbacks of among the original tool uncorrected and the tools corrected negative amounts of the springback and by finding tool shapes without springbacks. After the angle of side wall and radius of curvature of horizontal bottom floor are chosen as design variables in the tool design of side rail, the tool shape is corrected 3 times. The accuracy of final shape within the assembly limit of 1mm and the springback reduction of 75.8% compared to the uncorrected tool are achieved.

• 한국자동차공학회논문집
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• 제17권3호
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• pp.35-44
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• 2009

The purpose of this paper is to describe experimental results about the T-joint welding of the high power continuous wave (CW) fiber laser for SAPH steel plate for seat frame of car. The seat rail is a part of seat frame of cars. The assembling method is mostly fix up using a bolt and nut. But this assembling method has many demerits in productivity such as increasing work process and material cost. This paper presents an experimental study about Laser T-Joint weldability of seat rail. Laser welding has many advantages in lightness and saving material costs of seat frame. The laser beam was moved along the work pieces by six axis robot with process optical fiber. The laser beam is focused with a welding head within incident angle $15{\sim}45^{\circ}$ for the purpose of the T-joint welding through two side full penetration. The range of the root gap size is less than ${\leq}0.4mm$. Optical microscopy SEM were performed to observe the micro structures and determine the structures of welded zone.