• 한국콘텐츠학회논문지
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• 제14권1호
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• pp.1-13
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• 2014

오늘날 소비자의 요구가 점점 다양해지고 신제품 개발 사이클이 짧아짐에 따라 쾌속조형기술이 점차로 광범위하게 사용되고 있다. 본 연구에서는 일반적으로 CAD/CAM기술의 활용도가 점차 증대되고 있는 귀금속분야에 사용되는 쾌속조형기술을 전통상감기법을 사용한 공예상품의 상감베이스를 제작하기 위하여 적용하였다. 쾌속조형기술은 상감베이스를 제작하는 데 있어 기존의 전통수공예 기법으로 제작된 상감베이스보다 정밀하고 균일하며 다양한 입사 홈을 제작 할 수가 있어 보다 정교한 언더컷 형상과 균일한 상감디자인을 형상화 할 수가 있었다. 따라서 본 연구에서는 쾌속조형기술을 통하여 상감베이스 입사홈 가공에 있어 보다 단시간에 작업자의 숙련도에 크게 좌우되지 않고 균일한 문양과 다양한 곡선 상에 입사홈을 가진 상감베이스를 제작할 수가 있었고 이는 품질, 비용, 납기 측면에서 보다 개선된 상감베이스를 제작 할 수가 있었다.

• 대한치과교정학회지
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• 제44권2호
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• pp.69-76
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• 2014

Objective: This study aimed to evaluate the accuracy and precision of polyurethane (PUT) dental arch models fabricated using a three-dimensional (3D) subtractive rapid prototyping (RP) method with an intraoral scanning technique by comparing linear measurements obtained from PUT models and conventional plaster models. Methods: Ten plaster models were duplicated using a selected standard master model and conventional impression, and 10 PUT models were duplicated using the 3D subtractive RP technique with an oral scanner. Six linear measurements were evaluated in terms of x, y, and z-axes using a non-contact white light scanner. Accuracy was assessed using mean differences between two measurements, and precision was examined using four quantitative methods and the Bland-Altman graphical method. Repeatability was evaluated in terms of intra-examiner variability, and reproducibility was assessed in terms of interexaminer and inter-method variability. Results: The mean difference between plaster models and PUT models ranged from 0.07 mm to 0.33 mm. Relative measurement errors ranged from 2.2% to 7.6% and intraclass correlation coefficients ranged from 0.93 to 0.96, when comparing plaster models and PUT models. The Bland-Altman plot showed good agreement. Conclusions: The accuracy and precision of PUT dental models for evaluating the performance of oral scanner and subtractive RP technology was acceptable. Because of the recent improvements in block material and computerized numeric control milling machines, the subtractive RP method may be a good choice for dental arch models.

• 대한의용생체공학회:학술대회논문집
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• 대한의용생체공학회 1997년도 추계학술대회
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• pp.590-592
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• 1997

Making physical models of human body is not only time-consuming but also very expensive since they are usually hand-made. This problem is doubled with implant fabrication because an implant is almost always custom-made. Recently, RP is emerging as an alternative, and many RP applications are proposed in the medical field. The major advantage of this approach is due to a significant reduction of both time and cost required or the production. However, the technology is not much in practical use yet, especially in Korea. In this paper, we provide a method of generating STL files that are the standard format to RP machines. The original data are obtained from two-dimensional slices of MRI/CT machine. Example bone models have been produced using a commercially available RP machine, and the results are presented.

• Composites Research
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• 제21권3호
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• pp.18-23
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• 2008

쾌속 조형(Rapid Prototyping; RP) 기술은 다양한 분야에서 활용되고 있다. 본 연구에서는 RP 기술을 이용한 나노복합재 적층장치(Nano Composite Deposition System, NCDS)를 사용하여 이식 가능한 약물전달시스템을 제작하였다. 약물전달시스템 복합재는 약물 입자로 5-fluorouracil (5-FU)를 사용하였으며, 생분해 고분자 매트릭스로 PLGA85/15를 사용하였다. 제작된 약물전달시스템은 넓은 표면적을 가질 수 있도록 지지체(scaffold) 형상으로 제작되었으며, in vitro 환경에서의 약물방출실험이 수행되었다. 약물방출제어를 위하여 생체적합재료인 수산화아파타이트(Hydroxyapatite, HA)를 약물-고분자 복합재에 첨가하였다. 약 50일간의 방출실험을 통하여 약물방출의 가능성을 보임을 확인하였다.

• International Journal of CAD/CAM
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• 제6권1호
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• pp.183-192
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• 2006

A CAD/CAM system has been developed for rapid prototyping (RP) of microfluidic devices based on excimer laser micromachining. The system comprises of two complementary softwares. One, the CAM tool, creates part programs from CAD models. The other, the Simulator Tool, uses a part program to generate the laser tool path and the 2D and 3D graphical representation of the machined microstructure. The CAM tool's algorithms use the 3D geometry of a microstructure, defined as an STL file exported from a CAD system, and process parameters (laser fluence, pulse repetition frequency, number of shots per area, wall angle), to automatically generate Numerical Control (NC) part programs for the machine controller. The performance of the system has been verified and demonstrated by machining a particle transportation device. The CAM tool simplifies part programming and replaces the tedious trial-and-error approach to creating programs. The simulator tool accepts manual or computer generated part programs, and displays the tool path and the machined structure. This enables error checking and editing of the program before machining, and development of programs for complex microstructures. Combined, the tools provide a user-friendly CAD/CAM system environment for rapid prototyping of microfluidic devices.

• 대한기계학회논문집B
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• 제25권8호
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• pp.1021-1029
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• 2001

Rapid prototyping(RP) is a novel technology to create 3D products directly from CAD system. This study proposes a new RP method which uses the PZT ceramic plate to make a Drop-On-Demand liquid jet from the nozzle. The characteristic of drop formation in the new system is investigated both numerically and experimentally. The optimal drop for 3-D Printing can be obtained by the proper amplitude and frequency of the applied voltage. Also the process of the drop formation is analyzed using the pressure wave theory and verified by numerical simulation. First, the pressure wave generated by the deformation of the Piezo-plate at the nozzle is analyzed by solving the 2D axisymmetric wave equation via Finite Element Method. Finally, the drop formation process is simulated using a commercial software, FLOW 3D considering the pressure at the nozzle obtained by solving the wave equation as the boundary condition.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.5-8
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• 2003

This paper presents a methodology to be able to select an appropriate RP system that suits the end use of a part. Evaluation factors used in process selection include major attributes such as accuracy, roughness, strength, elongation, part cost and build time that greatly affect the performance of RP systems. Crisp values such as accuracy and surface roughness are obtained with a new test part developed. The test part is designed with conjoint analysis to reflect users' preference. The part cost and build time that have approximate ranges due to cost and many variable parameters are presented by linguistic values that can be described with triangular fuzzy numbers. Based on the evaluation values obtained, an appropriate RP process for a specific part application is selected by using the modified TOPSIS(Technique of Order Preference by Similarity to Ideal Solution) method. It uses crisp data as well as linguistic variables, and each weight on the alternatives is assigned by using pair-wise comparison matrix. The ranking order helps the decision making of the selection of RP systems.

• 한국생산제조학회지
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• 제24권2호
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• pp.148-154
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• 2015

Computer aided process planning (CAPP) keeps an important role between the design and manufacturing engineering processes. A CAPP system is a digital link between a computer aided design (CAD) model and manufacturing instructions. CAPP have been researched and applied in manufacturing filed, however, one manufacturing area where CAPP has not been extensively researched is rapid prototyping (RP). RP is a technique for creating directly a three dimensional CAD data into a physical prototype. RP enables to build physical models automatically and to use to reduce the time for the product development cycle as well as to improve the final quality of the designed product. Three-dimensional (3D) printing is one kind of RP that creates three-dimensional objects from CAD models. The paper presents a computer aided process planning system for printing medical products. 3D printing has been used to solve complex medical problems such as surgical instruments, bioengineered products, medical implants, and surgical guides.

• 한국주조공학회지
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• 제21권5호
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• pp.290-295
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• 2001

We fabricated test samples containing various shape elements and surface roughness checking points for the jewelry cast master patterns by employing the 3D computer aided design (CAD), selective laser sintering (SLS) rapid prototype (RP) with the DuraForm powders. We varied the alignment angle from $0^{\circ}$ to $10^{\circ}$ at a given layer thickness of 0.08 and 0.1mm, respectively, in RP operation. Dimensions of the shape elements as well as values of surface roughness are characterized by an optical microscope and a contact-scanning profilometer. Surface roughness values of the top and vertical face increased as the alignment angle increased, while the other roughness values and shape elements variation were not depending on the alignment angle. The resolution of the shape realization was enhanced as the layer thickness became smaller. The minimum diameter of the hole, common in jewelry design, was 1.2 mm, and the shrinkage became 12% at the 1.6 mm-diameter hole, Our results implied that we face down the proposed design elements with $0^{\circ}$ alignment angle, and consider the shrinkage effect of each shape element in DuraForm RP jewelry modeling.

• 한국CDE학회논문집
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• 제2권1호
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• pp.35-43
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• 1997

Concurrent Engineering is one of the methods which are used for the rapid product development. One of the important features in Concurrent Egineering is that the development process is to be parallel and the organization should be cross-functional. In order that the process be parallel and that the organization be cross-functional, an integrated information system such as PDM (Product Data Management) is required. Although the integrated data base is constructed, it could be meaningless if the application softwares were not inter-operable. This study shows an example of intergrated information system from three-dimensional product design to mold design and tooling for the development of Deflection Yoke(DY) which is one of the important parts of Cathode Ray Tube(CRT). A three-dimensional product design software, which is based on a commercial code, has been developed by ourselves. Selective Laser Sintering(SLS), which is one of the rapid prototyping techniques, has been used in this study. Mold design has been done by the three-dimensional way. A newly developed method of mold tooling, which is called Quick Die Manufacturing(QDM), has been introduced.