• Title/Summary/Keyword: Quenched steel

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Prediction of Fracture Appearance Transition Temperature(FATT) to Steel by Ultrasonic and Barkhausen Noise Method (초음파와 Barkhausen Noise에 의한 강의 연.취성천이온도 예측)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1215-1222
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    • 1999
  • It is advantageous to use an NDE method to assess the mechanical properties of materials since the conventional method is time-consuming and sometimes requires cutting of sample from the material/component. This paper shows that the ultrasonic and the Barkhausen noise(BHN) methods can be used to accurately characterize forged reactor vessels. The attenuation coefficient of the ultrasonic wave was changed with heat treatment temperature and condition[as-quenched, tempered, PWHT]. The RMS[root mean square] voltage of Barkhausen noise depended on heat treatment temperature and conditions. The fracture appearance transition temperature(FATT) can be predicted using nondestructive evaluation methods.

Evaluation Tool Life and Cutting Characteristics of Carbide Hob TiAlN Coating Surface Polishing Using Aero Lap Polishing Technology and Multi-con (Multi-con와 ALPT을 활용한 TiAlN코팅층 표면연마 초경호브의 절삭특성 및 공구수명 평가)

  • Cheon, Jong-Pil;Pyoun, Young-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.848-854
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    • 2012
  • SCM420 steel cutting gear to improve the durability is quenched. When quenching, increases surface hardness, a change of the physical properties and machinability or fall. This study, using a solid carbide hobs skiving hobbing gear cutting finishing. And cutting tool solid carbide TiAlN coating hove when TiAlN coating on the surface of multi-con polishing hob conducted aero lap nano polishing for each cutting. Experimental results conducted aero lap nano coating on the surface polishing tool machinability was excellent. And aero lap nano polishing tool results were reduced 2.5 times the tool wear compared to TiAlN coated tools. Excellent results were 1.42 times longer tool life.

Influence of mean strain on the behavior of early stage stress amplitude in low cycle fatigue of quenched and tempered SM45C steel (퀜칭-템퍼링한 SM45C강의 저주기 피로에 있어서 초기단계 응력진폭 거동에 미치는 평균변형의 영향)

  • Choe, Jae-Yeong;Lee, Nae-Seong;Kim, Chang-Ju;Kim, Gyeong-Hyeon
    • 한국기계연구소 소보
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    • s.18
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    • pp.169-175
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    • 1988
  • The influence of mean strain on the behavior of early stage stress amplitude was investigated quantitatively in low cycle fatigue. It was obtained that the exponent of cyclic strain(n') and the coefficient of cyclic strain(C') decreased with increasing cycle numbers in compressive mean strain level. But it was the opposite in 0% mean strain and tensile mean strain level. And the cyclic yield strength ($\delta_(yc)$) was constant irrespective of mean strain or cyclic strain

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Preparation of Fine Single-Crystalline Particles of Ferroxplana, Ba2Zn2Fe12O22 from Crystallization of Glass (유리결정화에 의한 Ferroxplana Ba2Zn2Fe12O22 미세 단결정의 제조)

  • 김성재;김동호;김태옥
    • Journal of the Korean Ceramic Society
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    • v.29 no.10
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    • pp.765-772
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    • 1992
  • As the fundamental research of preparation of fine single crystalline ferroxplana by means of glass-crystallization methods using steel twin-roller the properties of ferroxplana extracted from cyrstallized glass were studied. Most of all the specimens quenched by twin-roller at about 1350$^{\circ}C$ were glass phase, the crystallization of these glass had multi-steps and ferroxplana phase was only stable untill 900$^{\circ}C$, began to be decomposed from about 950$^{\circ}C$ in glass. The morphology of particle could be controlled by the composition and crystallization condition, and Zn2+ was replaced by reduced Fe2+ which is 2∼3% contents of total Fe. Ferroxplana extracted had such magnetic properties as Ms=34 emu/g, mHc=10 Oe and Curie Temperature, Tc=425K.

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Barkhausen Noise Characteristics of 3Cr-1Mo Steel with Heat-treatment (열처리에 따른 3Cr-1Mo강의 Barkhausen noise 특성)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.4
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    • pp.199-204
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    • 2008
  • The destructive method is reliable and widely used for evaluating the properties of material but it is time-consuming and difficult to prepare specimens from in-service industrial facilities. In the present research, Barkhausen Noise (BN) has been used to evaluate changes of mechanical properties due to heat treatment condition. The BN voltage (rms voltage) was measured with grain size. The rms voltage of BN increased with the heat treatment temperature ($870{\sim}1000^{\circ}C$) because the grain size increased with the temperature. The rms voltage of BN decreased with various heat treatment processes, such as quenched, tempered and PWHT. The BN can be used for the nondestructive evaluation of the forged reactor vessels. and moreover, it may be effectively used in the field application.

The Effect of Pre-Heat Treatment Parameters on the Ion Nitriding of Tool Steel (금형공구강의 이온질화에 미치는 이전열처리 조건의 영향)

  • Lee, J.S.;Kim, H.G.;You, Y.Z.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.27-34
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    • 2001
  • The effects of pre-heat treatment(Q/T) on microstructure and hardness of STD11 and STD61 tool steel nitrided by micro-pulse plasma were investigated. The quenching temperature for obtaining matrix hardness of STD11 and STD61 steel on range of HRC 50 to HRC 60 desired for machine parts is about $1070^{\circ}C$ and $1020^{\circ}C$ respectively. The hardness of STD11 and STD61 quenched at the temperature was HRC 63 and HRC 56 respectively. The nitrided case depth of STD11 and STD61 nitrided at $550^{\circ}C$ for 5 hours was independent of pre-heat treatment condition and the depth was approximately $100{\mu}m$. However, hardness and compactness of nitrided layer on Q/T treated specimen were higher than the annealed specimen. The case depth increased linearly with the increase of nitriding temperature, however, the hardness of nitrided layer decreased with the increase of temperature. Phase mixture of ${\gamma}-Fe_4N$ and ${\varepsilon}-Fe_{2-3}N$ was detected by XRD analysis in the nitrided layer formed at the optimum nitriding condition. The optimum nitriding temperature was approximately $490^{\circ}C$ which was $10^{\circ}C$ lower than the tempering temperature for preventing softening behavior of STD11 and STD61 matrix during nitriding process and the surface hardness of nitrided layer obtained by optimum pre-heat treatment condition was about Hv1400.

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Effect of shield gas on the characteristics of $CO_2$ laser welded 600MPa grade high strength steel (600MPa급 자동차용 고장렬강판의 $CO_2$ 레이저 용접부의 특성에 미치는 보호가스의 영향)

  • Han Tae-Kyo;Lee Bong-Keun;Kang Chung-Yun
    • Laser Solutions
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    • v.7 no.2
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    • pp.19-26
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    • 2004
  • The effect of shield gas on the weldability, mechanical properties and formability of CO2 laser weld joint in 600MPa grade high strength steel was investigated. Bead on plate welds were made under various welding speed and shield gas. Tensile test was carried out under the load of perpendicular and parallel direction to the weld line, Formability of the joint was evaluated by Erichsen test. As the welding speed increases, the porosity fraction decreases. The porosity fraction in the joint used Ar-$50\%He$ mixed gas as a shield gas was lower than that of the joint used Ar gas. Hardness at the weld metal of full penetrated joint was nearly equal to that of water quenched raw metal. In a tensile test under a perpendicular load to the weld axis, strength and elongation of joint produced by optimum condition were nearly equal to those of base metal. However, the strength of joint in a tensile test under a parallel load to weld axis was higher than that of raw metal, but the elongation of joint was lower than that of raw metal. Elongation and formability were further increased by the method of using Ar+He mixed gas as a shield gas as compared with Ar gas. Formabilities of joints were recorded ranging from $58\%\;to\;70\%$ of that of base metal with different shield gases.

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Microstructures and Mechanical Characteristics of Advanced Cold-Work Tool Steels: Ledeburitic vs. Matrix-type Alloy (고성능 냉간금형강의 미세조직과 기계적 특성: 레데부라이트(ledeburitic) 및 매트릭스(matrix)형 강종의 비교)

  • Kang, Jun-Yun;Kim, Hoyoung;Son, Dongmin;Lee, Jae-Jin;Yun, Hyo Yun;Lee, Tae-Ho;Park, Soon Keun
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.4
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    • pp.181-189
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    • 2015
  • Two types of advanced cold-work tool steels were characterized and compared. A higher-alloyed ledeburitic steel with primary carbides (denoted as 9Cr) and a lower-alloyed steel without primary carbides (5Cr) were fabricated by vacuum induction melting and subsequent hot forging. They were spheroidizing-annealed at $870^{\circ}C$, quenched at $1030^{\circ}C$ and tempered at 180 or $520^{\circ}C$. Their machinability after annealing and hardness, impact toughness, wear resistance after tempering were compared and interpreted in association with their characteristic microstructures. After annealing, 5Cr showed higher resistance to machining due to higher ductility and toughness in spite of lower strength and smaller carbide volume. Owing to smaller carbide volume fraction and the absence of coarse primary carbides, 5Cr showed even better impact toughness although the hardness was lower. The improved toughness of 5Cr resulted in excellent wear resistance, while smaller volume fraction of retained austenite also contributed to it.

Quantitative Analysis of Metallographic Characteristics with Austenitizing Temperature in STD 11 Steel (STD 11 강의 오스테나이트화 온도에 따른 제 특성의 정량 분석)

  • Kim, J.E.;Ju, Y.H.;Jang, W.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.5
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    • pp.215-221
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    • 2017
  • The effect of austenitizing temperature on the degree of carbides re-solutionizing, mean graine size, hardness and the volume fraction of retaind austenite ($V_{\gamma}$) etc., has been studied by means of metallography, X-ray diffractometry and hardness measurement in STD 11 tool steel. As austenitizing temperature increases, the amount of alloying elements which is re-dissolved into matrix increases, resulting in increase of $V_{\gamma}$, due to the chemical stabilization of austenite. The Vickers hardness value decreases with increasing austenitizing temperature, which is attributed to grain size as well the volume fractions of $V_{\gamma}$ and carbides. Theoretical diffraction intensity of (200) ${\alpha}^{\prime}$, (211) ${\alpha}^{\prime}$ (200) ${\gamma}$ and (220) ${\gamma}$ peaks obtained by $CuK_{\alpha}$ chracteristics X-ray (${\lambda}=0.15429nm$) was calculated, and quantitative analysis of $V_{\gamma}$ could be carried out by X-ray diffraction method. The resultant value is well coincided with the value obtained by image analysis method. When the quenched specimen is tempered above $200{\sim}400^{\circ}C$ for 30 min, the transition carbides i.e., MC and $M_2C$ in the size of about 20 nm begin to precipitate at $300^{\circ}C$.

Characteristics of Plasma Carburizing Process in Surface Hardening of SCM415 Steel (플라즈마 침탄 공정을 이용한 SCM415강의 표면 경화 특성)

  • Kim, Dae-Wook;Kim, Dong-Won;Lim, Byeong-Soo;Kim, Seuk-Buom
    • Korean Journal of Materials Research
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    • v.8 no.8
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    • pp.707-713
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    • 1998
  • The influence of plasma carburizing process on the surface hardness of SCM415 low-alloy steel (0.15% C) was investigated under the various process conditions of gas composition. gas pressure, plasma current density. temperature and time. The effective case depth was found to depend on the amount of methan gas containing carbon. thus the deepest case depth and the uniform hardeness were obtained with the 100% methan gas. The case depth increased with the plasma current density. The effective plasma carburizing temperature of SCM415 steel was found to be higher than 85$0^{\circ}C$, and the case depth was proportional to the square root of carburizing time under the same current density. The bending fatigue strength of the plasma carburized specimen is' higher than those of as- received specimen or reheat-quenched specimen.

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