• Title/Summary/Keyword: Quality Management Failure

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Bayesian Estimation of the Reliability and Failure Rate Functions for the Burr Type-? Failure Model (Burr 고장모형에서 신뢰도와 고장률의 베이지안 추정)

  • 이우동;강상길
    • Journal of Korean Society for Quality Management
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    • v.25 no.4
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    • pp.71-78
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    • 1997
  • In this paper, we consider a hierarchical Bayes estimation of the parameter, the reliability and failure rate functions based on type-II censored samples from a Burr type-? failure time model. The Gibbs sampler a, pp.oach brings considerable conceptual and computational simplicity to the calculation of the posterior marginals and reliability. A numerical study is provided.

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Assessment of Quality Management Activities in Power Industries (전력산업에서의 품질경영활동의 평가척도)

  • 정영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.63
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    • pp.89-99
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    • 2001
  • This paper proposes assessment of quality management activities based on cost of quality. Cost of quality is considered prevention cost, appraisal cost, internal failure cost, external failure cost in this paper. This paper shows quality cost magement system in thermal power site devision according to activity analysis. Cost of quality in power industries provides a valuable method of both proving the need for improvement and giving a starting point for projects.

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On Optimal Replacement Policy for a Generalized Model (일반화된 모델에 대한 최적 교체정책에 관한 연구)

  • Ji Hwan Cha
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.185-192
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    • 2003
  • In this paper, the properties on the optimal replacement policies for the general failure model are developed. In the general failure model, two types of system failures may occur : one is Type I failure (minor failure) which can be removed by a minimal repair and the other, Type II failure (catastrophic failure) which can be removed only by complete repair. It is assumed that, when the unit fails, Type I failure occurs with probability 1-p and Type II failure occurs with probability p, $0\leqp\leq1$. Under the model, the system is minimally repaired for each Type I failure, and it is repaired completely at the time of the Type II failure or at its age T, whichever occurs first. We further assume that the repair times are non-negligible. It is assumed that the minimal repair times in a renewal cycle consist of a strictly increasing geometric process. Under this model, we study the properties on the optimal replacement policy minimizing the long-run average cost per unit time.

Development of Reliability Analysis System(RAS) with Field Failure Data of Continuously Shipping Products (연속출하제품의 사용현장 데이터를 이용한 신뢰도 분석 시스템 (RAS) 개발)

  • Kwon, Soo-Ho;Yu, Hyun;Lim, Tae-Jin
    • Journal of Korean Society for Quality Management
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    • v.27 no.4
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    • pp.241-255
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    • 1999
  • This paper concerns Reliability Analysis System(RAS) developed by LG Electronics, Inc. for collecting, classifying, and analyzing field failure data. To develop this system, a database for the management of field failure data was built and several functions were included to analyze and assess the product reliability. Nonparametric estimation and cumulative hazard plotting techniques were applied to estimate the reliability for a specific period. This system serves not only engineers in charge of quality but also designers who wish to monitor the reliability of their own products.

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Maintenance Model for Multi-Component System Considering Failure Types (고장형태(故障形態)를 고려한 다부품장비(多部品裝備)의 보전모형(保全模型))

  • Jeong, Yeong-Bae
    • Journal of Korean Society for Quality Management
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    • v.18 no.2
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    • pp.33-42
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    • 1990
  • This paper proposes the maintenance model of multi-component system when the failure characteristics and types of components are considered. In this model, it is assumed that a system is composed of a critical component, a major component and a minor component. Also, failure types is classified into major failure and minor failure. If major failure occurs to critical component before system age replacement time, the system is renewed. If major failure does not occur until its age replacement time, preventive maintenance is performed at age replacement time T. Minimal repairs are carried out after each minor failure. Major component is minimal-repaired if any failure is discovered during operation. Minor component should be replaced as soon as any failure is found. This paper determines the optimal replacement time of the system which minimizes total maintenance cost. Numerical example illustrates these results.

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Analyses of Accelerated Life Tests Data from General Limited Failure Population (GLFP 모형하에서의 가속수명시험 데이터 분석)

  • Kim, Chong-Man
    • Journal of Korean Society for Quality Management
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    • v.36 no.1
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    • pp.31-39
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    • 2008
  • This paper proposes a method of estimating the lifetime distribution at use condition for constant stress accelerated life tests when an infant-mortality failure mode as well as wear-out one exists. General limited failure population model is introduced to describe these failure modes. It is assumed that the log lifetime of each failure mode follows a location-scale distribution and a linear relation exists between the location parameter and the stress. An estimation procedure using the expectation and maximization algorithm is proposed. Specific formulas for Weibull distribution are obtained. An illustrative example and the simulation results are given.

A Bayesian Burn-in Procedure Guaranteeing Outgoing Quality of a Product (출검품질 보증을 위한 베이지안 번인시험방식 설계)

  • Kwon, Young-Il
    • Journal of Korean Society for Quality Management
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    • v.28 no.4
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    • pp.67-74
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    • 2000
  • A Bayesian burn-in procedure is developed for imited failure populations in which defective items fail soon after they are put in operation and non-defective ones never fail during he technical life of the items. Sequential schemes guaranteeing pre-specified outgoing quality of a product are derived based on prior information on the quality of a product and accumulated failure information up to the decision point. A numerical example is also provided.

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A Study on the Reliability(Environmental) Test Trend in Korea Electronic Industries (국내 전자부품 중소기업의 신뢰성 시험 활용현황 및 지원방향)

  • Kang, Bo-Chul;Cho, Jai-Rip
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2007.04a
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    • pp.331-333
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    • 2007
  • Product reliability is important to quality and competitiveness. Much management and engineering efforts go into evaluating reliability, assessing new designs and changes of manufacturing processes, identifying cause of failure. Major methods are based on environmental test. In this study, we analysis the environmental test data of the electrical component, unit, set. These data were gathered for 7 years.

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The possibility of failure of system component by fuzzy sets (Fuzzy Sets을 이용한 시스템 부품의 고장가능성 진단에 관한 모델)

  • Kim, Gil-Dong;Jo, Am
    • Journal of Korean Society for Quality Management
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    • v.20 no.2
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    • pp.44-54
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    • 1992
  • In conventional fault-tree analysis, the failure probabilities of components of a system are treated as exact values in estimating the failure probability of the top event. For the plant layout and systems of the products, however, it is often difficult to evaluate the failure probabilities of components from past occurences, because the environments of the systems change. Furthermore, it might be necessary to consider possible failure of components of the systems even if they have never failed before. In the paper, instead of the probability of failure, we propose the possibility of failure, viz, a fuzzy set defined in probability space. Thus, in this paper based on a fuzzy fault-tree model, the maximum possibility of system failure is determined from the possibility of failure of each component within the system according to the extension principle.

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Risk Evaluation Based on the Hierarchical Time Delay Model in FMEA (FMEA에서 계층적 시간 지연 모형에 근거한 위험평가)

  • Jang, Hyeon Ae;Lee, Min Koo;Hong, Sung Hoon;Kwon, Hyuck Moo
    • Journal of Korean Society for Quality Management
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    • v.44 no.2
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    • pp.373-388
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    • 2016
  • Purpose: This paper suggests a hierarchical time delay model to evaluate failure risks in FMEA(failure modes and effects analysis). In place of the conventional RPN(risk priority number), a more reasonable and objective risk metric is proposed under hierarchical failure cause structure considering time delay between a failure mode and its causes. Methods: The structure of failure modes and their corresponding causes are analyzed together with the time gaps between occurrences of causes and failures. Assuming the severity of a failure depends on the length of the delayed time for corrective action, a severity model is developed. Using the expected severity, a risk priority metric is defined. Results: For linear and quadratic types of severity, nice forms of expected severity are derived and a meaningful metric for risk evaluation is defined. Conclusion: The suggested REM(risk evaluation metric) provides a more reasonable and objective risk measure than the conventional RPN for FMEA.