• 제목/요약/키워드: Quality Design Simulation

검색결과 868건 처리시간 0.028초

신경회로망을 이용한 사출성형품의 체적수축률에 관한 연구 (A Study on Volumetric Shrinkage of Injection Molded Part by Neural Network)

  • 민병현
    • 한국정밀공학회지
    • /
    • 제16권11호
    • /
    • pp.224-233
    • /
    • 1999
  • The quality of injection molded parts is affected by the variables such as materials, design variables of part and mold, molding machine, and processing conditions. It is difficult to consider all the variables at the same time to predict the quality. In this paper neural network was applied to analyze the relationship between processing conditions and volumetric shrinkage of part. Engineering plastic gear was used for the study, and the learning data was extracted by the simulation software like Moldflow. Results of neural network was good agreement with simulation results. Nonlinear regression model was formulated using the test data of 3,125 obtained from neural network, Optimal processing conditions were calculated to minimize the volumetric shrinkage of molded part by the application of RQP(Recursive Quadratic Programming) algorithm.

  • PDF

Investigation of bonding properties of Al/Cu bimetallic laminates fabricated by the asymmetric roll bonding techniques

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
    • /
    • 제4권1호
    • /
    • pp.33-41
    • /
    • 2019
  • In this study, 2-mm Al/Cu bimetallic laminates were produced using asymmetric roll bonding (RB) process. The asymmetric RB process was carried out with thickness reduction ratios of 10%, 20% and 30% and mismatch rolling speeds 1:1, 1:1.1 and 1:1.2, separately. For various experimental conditions, finite element simulation was used to model the deformation of bimetallic Al/Cu laminates. Specific attention was focused on the bonding strength and bonding quality of the interface between Al and Cu layers in the simulation and experiment. The optimization of mismatch rolling speed ratios was obtained for the improvement of the bond strength of bimetallic laminates during the asymmetric RB process. During the finite element simulation, the plastic strain of samples was found to reach the maximum value with a high quality bond for the samples produced with mismatch rolling speed 1:1.2. Moreover, the peeling surfaces of samples around the interface of laminates after the peeling test were studied to investigate the bonding quality by scanning electron microscopy.

Simulation Study of Front-Lit Versus Back-Lit Si Solar Cells

  • Choe, Kwang Su
    • 한국재료학회지
    • /
    • 제28권1호
    • /
    • pp.38-42
    • /
    • 2018
  • Continuous efforts are being made to improve the efficiency of Si solar cells, which is the prevailing technology at this time. As opposed to the standard front-lit solar cell design, the back-lit design suffers no shading loss because all the metal electrodes are placed on one side close to the pn junction, which is referred to as the front side, and the incoming light enters the denuded back side. In this study, a systematic comparison between the two designs was conducted by means of computer simulation. Medici, a two-dimensional semiconductor device simulation tool, was utilized for this purpose. The $0.6{\mu}m$ wavelength, the peak value for the AM-1.5 illumination, was chosen for the incident photons, and the minority-carrier recombination lifetime (${\tau}$), a key indicator of the Si substrate quality, was the main variable in the simulation on a p-type $150{\mu}m$ thick Si substrate. Qualitatively, minority-carrier recombination affected the short circuit current (Isc) but not the opencircuit voltage (Voc). The latter was most affected by series resistance associated with the electrode locations. Quantitatively, when ${\tau}{\leq}500{\mu}s$, the simulation yielded the solar cell power outputs of $20.7mW{\cdot}cm^{-2}$ and $18.6mW{\cdot}cm^{-2}$, respectively, for the front-lit and back-lit cells, a reasonable 10 % difference. However, when ${\tau}$ < $500{\mu}s$, the difference was 20 % or more, making the back-lit design less than competitive. We concluded that the back-lit design, despite its inherent benefits, is not suitable for a broad range of Si solar cells but may only be applicable in the high-end cells where float-zone (FZ) or magnetic Czochralski (MCZ) Si crystals of the highest quality are used as the substrate.

FBW 헬리콥터 모델 역변환 비행제어법칙 설계 및 검증 (Design and Validation of Model Inversion Flight Control Law for Fly By Wire Helicopter)

  • 김종섭;조인제;이승덕;이한주
    • 한국항공우주학회지
    • /
    • 제40권8호
    • /
    • pp.678-687
    • /
    • 2012
  • 우천, 안개 낀 날씨 및 먼지 등에 의해 시계가 확보되지 않는 비행 환경에서의 헬리콥터의 안정성(stability) 및 비행성(flying quality)을 향상시키기 위해 모델 역변환 제어(Model Inversion Control) 방식의 전자식 비행제어시스템(Fly-By-Wire Flight Control System)의 적용은 필수적이다. 선진 항공사인 미국의 Bell-Sikorsky사와 유럽 컴소시움인 NHI(NH Industries)사는 FBW 비행제어시스템을 V-22와 NH-90의 헬리콥터 양산에 적용한 바 있다. 본 논문에서는 BO-105 모델을 기반으로 CONDUIT(Control Designer's Unified Interface)을 활용하여 제자리 비행영역에서 모델 역변환 비행제어법칙을 설계하였으며, 헬리콥터 비행조종성 국제규격인 ADS-33E-PRF을 기준으로 평가하였다. 설계된 비행제어법칙을 CONDUIT과 HETLAS(HElicopter Trim Linearization And Simulation)를 기반으로 평가한 결과, ADS-33E-PRF에서 제시하고 있는 예측 조종성(predicted handling quality) 규격에 대해 비행조종성 Level 1을 만족시킬 수 있었다.

사용자 설계형의 방출 제어 솔루션을 통한 효율적인 유체 시뮬레이션 구현 (Efficient Fluid Simulation through Various User Design-type Emission Control Solutions)

  • 황민식;이현석
    • 디지털융복합연구
    • /
    • 제16권6호
    • /
    • pp.197-204
    • /
    • 2018
  • 3D 컴퓨터그래픽에서 유체를 이용한 사실적인 시각효과(Visual Effects)는 영상의 질적 완성도를 높이는데 중요한 요소로 작용한다. 유체의 각 속성을 제어하여 물, 불, 폭발 등의 사실적인 움직임을 생성시키는 과정을 유체 시뮬레이션(Fluid Simulation)이라 한다. 일반적으로 유체 시뮬레이션의 제작은 주 시뮬레이션(Main simulation) 작업단계에 집중되지만, 이를 위한 사전준비 단계(Initial set up)인 초기 방출자에 대한 효과적인 생성방법이 중요하다. 이에 본 연구의 목적은 유체의 초기 방출 운동과 형태에 관여하는 요소들을 분석하고 이를 초기 제작공정에 적용할 수 있는 효과적인 방법을 제시하고자 한다. 이를 위한 연구의 전개는 첫째, 기존 관련 연구에 대해 분석 및 문제점을 제기하고, 둘째, 보다 효과적인 유체효과 시뮬레이션 진행을 위해, Dynamic Fluid Emitter Creation과 User Design Type Emission Velocity Solution에 대한 두가지 실험을 진행한다. 본 연구를 통해, 사용자 설계형의 방출 제어 솔루션을 통해 효율적인 초기단계의 유체 시뮬레이션 제작방법을 제시한다.

위성 설계.제작 및 운용 정보를 반영한 영상 품질 시뮬레이션 기법 연구 (A Study on the Simulation Method of Satellite Image Quality Considered Design, Manufacturing and Operation)

  • 조현기;김기현;최세철;이승근;김종민
    • 대한원격탐사학회지
    • /
    • 제24권6호
    • /
    • pp.591-603
    • /
    • 2008
  • 위성의 성능은 위성의 최종생산물인 위성 영상 품질에 의해 평가된다. 위성 영상의 품질을 평가하는 요소로는 광학적요소인 변조 전달함수(Modulation Transfer Function : MTF), 신호대잡음비(Signal To Noise Ratio : SNR), 기하학적 요소인 해상도(Ground Sample Distance : GSD) 등이 있으며, 위성의 설계 단계에서 위성의 설계 및 제작, 관측 및 운영 환경을 반영하여 위성 영상의 품질을 예측하는 것은 필수적이다. 본 연구에서는 위성의 설계 단계에서 위성 설계 및 운용 조건을 반영한 영상 품질 시뮬레이션 방법을 제시한다. 본 연구의 결과를 통해 위성의 설계 시 영상 품질 예측에 활용 될 수 있으며, 수신된 영상의 화질 개선 연구에 활용될 것으로 기대된다. 또한 항공 영상의 품질 시뮬레이션에 확대 적용할 수 있을 것으로 기대된다.

MAGMAsoft를 이용한 자동차 변속기용 Gear Housing의 다이캐스팅 주조공정 설계 (Die Casting Process Design for Gear Housing of Automobile Transmission by Using MAGMAsoft)

  • 김억수
    • 소성∙가공
    • /
    • 제14권2호
    • /
    • pp.112-120
    • /
    • 2005
  • In the die casting process, the flow of liquid metal has significant influence on the quality of casting products and die life. For the optimal process design of gear housing of automobile transmission, various analyses were performed in this study by using computer simulation code, MAGMAsoft. The simulation has been focused on the molten metal behaviors during the mold filling and solidification stages for the sound casting products. Also internal defects were predicted by application of air pressure and feeding criteria.

Casting Simulation on the Integrated Twin-Scroll Turbine Housing with Exhaust Manifold

  • Kang, Ho-Jeong;Yun, Pil-Hwan;Cheon, Joo-Yong;Kim, Hyo-Jung;Kim, Chung-Min;Park, Jin-Young
    • 한국주조공학회지
    • /
    • 제37권6호
    • /
    • pp.173-180
    • /
    • 2017
  • In this paper, the casting design of the integrated twin-scroll turbine housing with exhaust manifold using stainless steel is investigated. Due to the complexity in its geometry and the poor castability of stainless steel, it is more crucial to set up the appropriate casting design to avoid casting defects. Gas porosity and shrinkage formation with the changes of gating systems (one-/two-side), riser conditions and pouring temperatures are examined via casting simulation and virtual castings. Simulation results show that two-side gating system produced better quality casting than that of one-side gating system, minimizing the gas content of the castings and it is also verified by X-ray analysis for the virtual castings. For the changes of riser conditions and pouring temperatures in the two-side gating system, it is found that the change of the height of two risers plays an important role in obtaining the best quality by reducing shrinkage defects.

연구개발 부문 적정인력 산정을 위한 확률적 모형설계에 관한 연구 (Design of Probabilistic Model for Optimum Manpower Planning in R&D Department)

  • 김종만;안정진;김병수
    • 품질경영학회지
    • /
    • 제41권1호
    • /
    • pp.149-162
    • /
    • 2013
  • Purpose: The purpose of this study was to design of a probabilistic model for optimum manpower planning in R&D department by Montecarlo simulation. Methods: We investigate the process and the requirement of manpower planning and scheduling in R&D department. The empirical distributions of necessary time and manpower for R&D projects are developed. From the empirical distributions, we can estimate a probability distribution of optimum manpower in R&D department. A simulation method of estimating the probability distribution of optimum manpower is considered. It is a useful tool for obtaining the sum, the variance and other statistics of the distributions. Results: The real industry cases are given and the properties of the model are investigated by Montecarlo Simulation. we apply the model to the research laboratory of the global company, and investigate and compensate the weak points of the model. Conclusion: The proposed model provides various and correct information such as average, variance, percentile, minimum, maximum and so on. A decision maker of a company can easily develop the future plan and the task of researchers may be allocated properly. we expect that the productivity can be improved by this study. The results of this study can be also applied to other areas including shipbuilding, construction, and consulting areas.

Key Application Technologies of High Efficiency Power Quality Control Systems

  • Liu, Ding-Guo;Shuai, Zhi-Kang;Tu, Chun-Ming;Cheng, Ying;Luo, An
    • Journal of Power Electronics
    • /
    • 제13권3호
    • /
    • pp.458-468
    • /
    • 2013
  • Large capacity reactive power compensation and harmonic control in the low-voltage grid of an enterprise, are important technical means to improve power quality and reduce power loss. In this paper, the principle of an efficient power quality controller is analyzed. Then, key application technologies of the HPQC which would influence the performances of the HPQC are studied. Based on an analysis of the harmonic shunt problem, a frequency dividing control strategy of the HPQC continuous subsystem is proposed. A parameter design method of the HPQC discrete subsystem and its installation method are also proposed to ensure the system compensation effect. HPQC systems have been designed for a copper foil plant. The effectiveness of this paper has been verified by the simulation and application results.