• Title/Summary/Keyword: Pyrotechnic Mechanical Device(PMD)

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Manufacture of ZPP Granule Using the LabRAM Mixer (LabRAM Mixer를 이용한 ZPP 입자 제조)

  • Jeong, Hyeheun;Kim, Junhyung;Ko, Seungwon;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.4
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    • pp.63-70
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    • 2017
  • ZPP (Zirconium-Potassium Perchlorate) is type of primary charge initiators for PMD (Pyrotechnic Mechanical Device) system. The binder component dissolved in the solvent is precipitated to suspended particles in the granules. The LabRAM Mixer uses resonance phenomenon to transfer energy, unlike blade equipment that utilizes mechanical contact. In this study, the properties of the particles prepared by the LabRAM Mixer were evaluated with the changes of the conditions.

The Characteristic Analysis and the Manufacture of Explosive THPP on PMD (PMD용 화약 THPP 제조 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Ahn, Gilhwan;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.5
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    • pp.84-89
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    • 2016
  • THPP(Titanium Hydride Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and titanium hydride as fuel with a Viton binder. THPP is commonly found in the aerospace, defence and automotive industries. This research is investigeted for the manufacturing process and characteristics analysis of the THPP such as the performance and shape/calorimetry/pressure characteristics of the THPP on PMD(Pyrotechnic Mechanical Device). Also, THPP composite ratio is designed by CEA program.

The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process (고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.3
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    • pp.8-13
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    • 2018
  • Zirconium potassium perchlorate(ZPP) is an igniter composed of potassium perchlorate as an oxidizing agent and zirconium as a fuel with a Viton binder. ZPP has been used to provide an ignition source in the aerospace, propulsion, and automotive industries. This study investigates the manufacturing process and characteristics of ZPP, such performance and shape/calorimetry/pressure characteristics with respect to pyrotechnic mechanical device(PMD). During the production of ZPP, the mixing process was designed to produce uniform particle size and shape by mixing the raw materials at high speed.

The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process (고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Kim, Junhyung;Ryu, Byungtae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.445-450
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    • 2017
  • ZPP(Zirconium Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and zirconium as fuel with a Viton binder. ZPP is used to provide ignition in the aerospace, propulsion, automotive industries. This research is investigated for the manufacturing process and characteristics analysis of the ZPP such as the performance and shape/calorimetry/pressure characteristics of the ZPP on PMD(Pyrotechnic Mechanical Device). During the production of ZPP, the mixing process was designed so that the ZPP could be produced in uniform particle size and shape by mixing the raw materials at high speed.

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Numerical Analysis and Simplified Mathematical Modeling of Separation Mechanism for the Ball-type Separation Bolt (볼타입 분리볼트 분리 메커니즘의 수치해석 및 간략화 모델링)

  • Hwang, Dae-Hyun;Lee, Juho;Han, Jae-Hung;Lee, Yeungjo;Kim, Dongjin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.3
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    • pp.63-70
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    • 2016
  • The pyrotechnic separation devices are widely used in space systems and guided weapons during the launching and operations, however, they generate intensive pyroshock and fragments that can cause critical damages or the malfunction of electric devices onboard. There have been proposed many types of alternative devices to avoid pyro-induced problems since 1960's. A ball-type separation bolt is the one of alternative Pyrotechnic Mechanical Devices (PMD). In this study, the detail separation behavior of the ball-type separation bolt is analyzed using ANSYS AUTODYN. A simplified one-dimensional mathematical model, consisting of a combustion model and 5-stages of differential equation of motions, is also established to effectively describe the entire separation process.

Functional Reliability Estimation of Pin Pullers Based on a Probit Model (프로빗 모델 기반 핀풀러의 작동 신뢰도 추정)

  • Mun, Byeong Min;Lee, Chinuk;Kim, Nam-ho;Choi, Chang-Sun;Kim, Zaeill;Bae, Suk Joo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.2
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    • pp.225-230
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    • 2017
  • To generate mechanical movements in one-shot devices such as missiles and space launch vehicles, pyrotechnic mechanical device(PMD) such as pin pullers using pyrotechnic charge has been widely used. Reliability prediction of pin pullers is crucial to successfully execute target missions for the one-shot devices. Because the pin pullers require destructive tests to evaluate their reliability, one would need about 3,000 samples of success to guarantee a reliability of 99.9 % with a confidence level of 95 %. This paper suggests the application of a probit model using the charge amount as a functional parameter for estimation of functional reliability of pin puller. To guarantee target reliability, we propose estimation methods of the lower bound of functional reliability by applying the probit model. Given lower bound of functional reliability, we quantitatively show that the optimum amount of charge increases as the number of samples decreases. Along with a variety of simulations the validity of our new model via real test results is confirmed.

Confirmation of Long-term stability on THPP using thermodynamic and kinetic analysis (열역학적 및 속도론적 분석을 통한 THPP의 노화 안정성 확인)

  • Lee, Junwoo;Kim, Sangwon;Choi, Kyoungwon;Lee, Seung Bok;Ryu, Byungtae;Park, Taiho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.513-516
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    • 2017
  • When stored for long periods in a powder-based device (PMD), the explosive power in the device is aged and the explosive power is changed. Thus, The gunpowder used in the PMD must be chemically and physically stable for both internal and external factors. Since $BKNO_3$ and THPP are used as representative gunpowder, thermodynamic and kinetic analyzes were performed based on these gunpowders. Differential scanning calorimeter (DSC) was used to analyze the calorific value and reaction rate. As a result, there was no significant change in caloric value and reaction rate in THPP. In addition, XPS and TEM-EDS analyzes were performed to confirm the formation of oxide films directly related to aging, and no oxide films were observed as a result of thermal analysis. In addition, XPS and TEM-EDS analyzes were performed to confirm the formation of oxide films directly related to aging. As a results, no oxide films were observed. It can be concluded that THPP is the most famous gunpowder in terms of long-term stability.

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The Manufacturing Process and Characteristic Analysis of BKNO3 Metal-Explosive for PMD (PMD용 BKNO3 금속화약의 제조공정 및 특성분석)

  • Shim, Jungseob;Kim, Sangbaek;Ahn, Gilhwan;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.3
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    • pp.90-96
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    • 2018
  • This study investigated the manufacturing process and characteristics of $BKNO_3$ (Boron Potassium Nitrate) as a pyrotechnic propellant that is commonly used in the aerospace, defense, and automobile industries. The solid mixture was composed of oxidizing agent, fuel, and binder. Evaporation process was used to uniformly mix the raw materials. The optimal ratio of composition was designed through the CEA program analysis of the material characteristics and thermal responses. Further the size, shape, sensitivity, and calorimetry characteristics were studied.

The Design and Test of the Electronic Arm Fire Device Circuit (전자식 점화안전장치 회로부 설계 및 검증)

  • Gim, Hakseong;Hwang, Jung-Min;Jang, Seung-gyo;Kim, Jae-Hoon;Hwang, Dae-Gyu
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.6
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    • pp.857-864
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    • 2018
  • This paper describes about the circuit design and test of the electronic Arm Fire Device. Electronic arm fire device consists of igniter, circuit and housing case and it operates without the actuator such as torque motor or solenoid. A high-voltage DC-DC converter was used to generate the voltage for initiating the LEEFI(Low Energy Exploding Foil Initiator). The MEMS switch was used to detect the acceleration that occurs when missile is launched, and the circuit was designed considering the size, performance, and specification of the electronic devices. The performance test was conducted to verify the designed circuit and we confirmed that it operates well.