• Title/Summary/Keyword: Pyrolysis of Rotary Kiln

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Development of Small Scale Commercial Plant of Rotary Kiln Type for Pyrolysis of Waste Plastic (소규모 로터리 킬른형 폐플라스틱 유화 상용 장치 개발 현황)

  • Lee, Kyong-Hwan;Liu, The Ming
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.142-144
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    • 2008
  • 본 논문은 정부의 연구 지원에 의해 참여기업인 (주)동명알피에프에 설치되고 있는 상용인 반연속식 로터리 킬른형 유화 장치 개발 현황에 대해 논하고자 한다. 본 공정의 특징은 지자체에서 수거된 EPR 종말품을 대상 원료로 하였고, 2기의 병렬로 설치된 킬른형 반응기를 사용하여 주기적 처리에 의해 효율적인 동시에,처리량을 크게 향상시켰다.이 반응 시스템은 용융 및 열분해가 동시에 이루어짐에 따라 공정은 단순하지만 생성 오일의 질이 저하되어 후단에 오일 고급화 공정과 정제 공정이 설치되어 최종 제품의 질을 향상시켰다.이에 대한 전반적인 현황과 공정 기술에 대해 언급되었다.

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Study on the Design of Attached Revolution Body Horizontal Rotary Kiln Dryer and the Optimum Operational Conditions (회전체를 부착한 수평형 로타리킬른 건조로의 설계 및 최적 운전조건 연구)

  • Jung, Dong Hyun;Chun, Young Nam
    • Applied Chemistry for Engineering
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    • v.18 no.6
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    • pp.575-579
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    • 2007
  • Sludge disposal technology has been studied with many researchers since disposal of sewage sludge has been a social problem. The current technologies include incineration, carbonization, pyrolysis, landfilling and fertilization. However, all of these processes require a dry process, because sewage sludge with more than 80% high water content is difficult to be used as a raw material. This study has the purpose to establish the optimal operation conditions and the technology as changing the variables: kiln residence time, sludge load, dryer temperature, by using the previous study that is rotary kiln type dryer designed as a numerical simulation study. As the results, optimum conditions are determined as follows: kiln residence time, sludge load, dryer temperature are $62.5kg/m^3{\cdot}hr$, 26.2 min, $330^{\circ}C$, respectively. Content of water, drying efficiency, weight loss, volume loss show that the results are $10{\pm}2$, 88, 80, 60%, and the dried sludge is released by a dryer below 10 mm.

A Study on the 2-stage dry and pyrolysis system for reduction of sewage sludge (하수슬러지 감량화를 위한 one구동 2단형 열풍건조/열분해에 관한 연구)

  • Ha, Sang-An;Kim, Seung-Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.12 no.2
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    • pp.52-60
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    • 2004
  • The basic approach to sewage sludge is organic waste minimization, promotion of energy recovery; volume and weight reduction by final treatment, and environmentally final disposal of natural circulation. Dry and pyrolysis of maize was experimentally investigated in full-scale rotary kiln in semi-continuous operation. The operational parameters varied are the operating temperature $160{\sim}175^{\circ}C$ of dry and $450{\sim}800^{\circ}C$ of pyrolysis, the solids residence time 9 min for pyrolysis. Important parameters studied include the running time, water content of sewage sludge, solids amount of sewage sludge(TS%) by the varied temperature. Also, with the increasing of temperature, how the yield of oil and char product change was observed, and the distribution of gas production components was observed. The gas of $C_1{\sim}C_3$ yield increased and oil of $C_4{\sim}C_6$ yield decreased along with pyrolysis temperature of $670^{\circ}C$ by the run time of 9 min.

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A Study on the pyrolysis characteristics of sewage sludge by the temperature conditions (온도변화에 따른 하수슬러지의 열분해 특성에 관한 연구)

  • Ha, Sang-An;Kho, Hyun-Woong
    • Journal of the Korea Organic Resources Recycling Association
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    • v.11 no.3
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    • pp.42-50
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    • 2003
  • Pyrolysis of maize is experimentally investigated in bench-scale rotary kiln in semi-continuous operation. The operational parameters varied are the temperature($450{\sim}800^{\circ}C$), the solids residence time(7~20 min). Important parameters studied include the running time, water content of sewage sludge, solids amount of sewage sludge(TS%) by the varied temperature. Also, with the increasing of temperature, how the yield of oil and char product change was observed, and the distribution of gas production components was observed. The gas of $C_1{\sim}C_3$ yield increased and oil of $C4{\sim}C6$ yield decreased along with pyrolysis temperature of $670^{\circ}C$ by the run time of 9 min. The results showed the expected strong influence of pyrolysis temperature and a noticeable influence of running time.

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Full Scale Study on The Optimum Conditions for Disposal of Sewage Sludge Cake by Using Continual Thermal Wind Dryer and Pyrolysis (연속적 열풍건조/열분해 Full Scale 장치를 이용한 하수슬러지 케익 처분을 위한 최적조건 연구)

  • Ha, Sang-An
    • Journal of the Korea Organic Resources Recycling Association
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    • v.16 no.3
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    • pp.29-37
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    • 2008
  • The objective of this research is to evaluate the optimum treatment methods for disposal sludge cake at different temperatures and periods of time. The disposal dehydrated sewage cake used in this study was obtained from N wastewater treatment plant in the P City. This system consists of continuous conveyer thermal dryer and pyrolysis. The continual conveyer thermal dryer was operated to evaluate the optimum conditions with temperature settings, ranges from 130 to $180^{\circ}C$, loading rates of 650~750 kg/hr and operating times of 110~120 minutes. The continual pyrolysis was also operated to evaluate the optimum conditions with temperature settings, ranges from 650 to $750^{\circ}C$, loading rates of 100~158 kg/hr and operating times of 20~40 minutes. The sewage sludge cake has a moisture content of 78~80% (wt) which decreased up to 1~3%(wt) resulted in breaking of cell wall after operating the continuous conveyer thermal dryer and pyrolysis. Important parameters which were operating times, moisture contents, loading rates, conveyer velocities and rotary velocities effects on the thermal kinetics and dynamics were investigated to evaluate the optimum conditions for the continual thermal dryer and pyrolysis.

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A Study of Operation Performance Prediction Method for the Gasification Melting Furnace (가스화 용융로의 운전성능 예측기법에 관한 연구)

  • Lee, Min-Do;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2005.10a
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    • pp.43-49
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    • 2005
  • Social interest and request about low pollution waste treatment process are growing and gasification melting method, as a new technology concept, is risen. The necessity of engineering analysis to determine design standards and operation condition is required. In this study, the objective and function of components and operation process of various gasification melting furnaces such as shaft type, fluidized bed and Rotary Kiln type gasification melting furnace are reviewed and the design standard and operation range of gasification melting furnace are determined by inspecting the change of output and operation condition with input condition change.

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Effect of Reaction Temperature Program on Thermal Degradation of Low-quality Pyrolytic Oil for Bench-scale Continuous Reaction System (벤치 규모 연속반응시스템에서 저급 열분해유 분해반응에 대한 반응온도 프로그램의 영향)

  • Lee, Kyong-Hwan;Nam, Ki-Yun
    • Clean Technology
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    • v.15 no.3
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    • pp.186-193
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    • 2009
  • The characteristics of product materials obtained from thermal degradation of low-qualify pyrolytic oil were investigated in this study. The reactants were produced by pyrolysis of mixed plastic waste with film type in a commercial rotary kiln reaction system. The properties of reactants were measured by elemental analysis, calorimetry analysis and SIMDIST analyst. The result of degradation experiments with different reaction temperature programs was discussed through product yields, cumulative yields and production rates of oil products. The multi-step reaction temperature program resulted in higher yields of product oils and lower yields of residues than one-step reaction temperature program. The product characteristics such as production yield and the rate of oil products etc. were influenced by reaction temperature program in the continuous thermal degradation.