• 제목/요약/키워드: Pure iron powder

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Extra-fine Ni Powder for Diamond Tool Binder Applications

  • Stephenson, Thomas F.;Korotkin, Maria;Metcalfe, Shawn
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.883-884
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    • 2006
  • A new extra-fine grade Ni powder (XF Ni) has demonstrated increased sintering activity in Co-Fe-Ni binders for diamond tool applications. XF Ni has the advantage of significantly lower cost than XF Co. Up to 30% of XF Co was substituted with XF Ni while maintaining comparable apparent hardness and transverse rupture strength to pure Co binders. Ni substantially increased the diffusion of Fe. Diamond tool producers can take advantage of the improved sintering properties of XF Ni powder to substantially lower material costs.

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제철소 전노 dust로부터 철분강 회수에 관한 연구 (Recovery of $\alpha$-iron from converter dust in a steelmaking factory)

  • 김미성;김미성;오재현;김태동
    • 자원리싸이클링
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    • 제2권2호
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    • pp.27-38
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    • 1993
  • 본 연구에서는 제철소에서 발생하는 전로 dust를 사용하여 심강법(분급)에 의한 철산화물을 분리하여 고순도의 철분말을 회수하였으며, 아래와 같은 결론을 얻었다. 가. 전로 dust의 물성 1) 재항의 1제강, 2제강 C/F(Clarifier) dust, 광장의 E/C(Evaporation coolar), dust, 중국강철공사(C.S.C) OM(Clarifier underflow) dust 금철분이 63~72%로 높고, Metal Fe 가 21~50% 함유되어 있으며, 기타 산화물로는 CaO, MgO, Al$_{2}O_{3}$, SiO$_{2}$ 등이 있다. 2) 재항의 1제강, 2제강 C/F dust, 광양의 E/C, E/P dust, 중국강철공사(C.S.C), OM(clarifier underflow) dust 입자의 형상은 청입이 주로 구형으로 응고된 모양이었으며, 일반적으로는 출립의 외각부는 magnetite, hematite 등으로 산화가 진해되어 있다. 3) 전로 dust 들에 대한 X-ray 회절분석결과, 재항의 1제강, 2제강, C/F dust, 광양의 E/C, E/P dust는 ${\alpha}$-Fe, FeO(wusute)가 중성분으로 존재하며 그 밖에 FE$_{3}O_{4}$9magnetite), Fe$_{2}O_{3}$ CaO가 소량으로 존재하고 있었으며, 중국강철공사(C.S.D) OM(underflow) dust는 ${\alpha}$-Fe, ${\alpha}Fe_{2}O_{3}$, graphite가 주성분으로 존재하며, 그 밖에 $Fe_{3}O_{4}$, Fe$_{2}O_{3}$, ZnO이 소량으로 존재하고 있었다. 4) 순수한 순철분말과 전로 dust를 구성하고 있는 순철은 마광에 따른 입자의 분쇄보다는 마광시 구형의 입자가 소성변형으로 인해 flake형상으로 변하여 체질입도분석시 입도의 증가를 초래하였으며, 반면 철산화물은 마광에 따른 입자의 미세화가 발생함을 볼 수 있었다. 나. 철분구 외수 실험 1) 광양의 dust를 40분간 마광하여 심강(분급)실험을 행했을 때 Fe 99.17% 품위 철분말을 37.8% 회수할 수 있었다. 2) 재항의 C/F dust를 40분간 마광하여 심강(분급)실험을 행했을 때 Fe 98.38% 품위의 철분말을 44.42% 회수할 수 있었다. 3) 70 gauss 자석을 사용하여 자력선별을 행했을 때 +65-200 mesh 사이에서 Fe 품위 98% 이상의 철분말을 회수 할 수 있으나 회수율(14%)이 낮다.

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부소산성 출토 고대 철기유물에 대한 금속학적 연구 (Metallugical Study on the Iron Artifaets Ecavated from Buso Sangong)

  • 임선기;강대일;문환석;박동규;강성군
    • 보존과학연구
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    • 통권13호
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    • pp.37-58
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    • 1992
  • Iron artifacts from Busǒ Sansǒng inffered to late Baikjae periodwere studied on the aspects of metallugy. These materials were the largest size ever since excavated. From the analytical results these artifacts were found to be pureiron system without impurities or hypo-eutectoid steel system in below 0.3% in carbon contents. From the content of phosphorus in the range of 0.03∼0.05% as aim purity it was shown that charcoal were used for making these iron artifacts from sponge iron not fusion method. By observing metallugical structure it was found that iron artifacts was manufactured by repetitive folding and hammering forging method and some by heating method for adding carbon with cool water. This method were to improve the quality of the soften steel to harden one. In addition to those above repetitive hammering method eliminated the nonferrous materials such as slag inclusion and remained relatively pure ferrite.

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Fabrication of Metallic Particle Dispersed Ceramic Based Nanocomposite Powders by the Spray Pyrolysis Process Using Ultrasonic Atomizer and Reduction Process

  • Choa, Y.H.;Kim, B.H.;Jeong, Y.K.;Chae, K.W.;T.Nakayama;T. Kusunose;T.Sekino;K. Niibara
    • 한국분말재료학회지
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    • 제8권3호
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    • pp.151-156
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    • 2001
  • MgO based nanocomposite powder including ferromagnetic iron particle dispersions, which can be available for the magnetic and catalytic applications, was fabricated by the spray pyrolysis process using ultra-sonic atomizer and reduction processes. Liquid source was prepared from iron (Fe)-nitrate, as a source of Fe nano-dispersion, and magnesium (Mg)-nitrate, as a source of MgO materials, with pure water solvent. After the chamber were heated to given temperatures (500~$^800{\circ}C$), the mist of liquid droplets generated by ultrasonic atomizer carried into the chamber by a carrier gas of air, and the ist was decomposed into Fe-oxide and MgO nano-powder. The obtained powders were reduced by hydrogen atmosphere at 600~$^800{\circ}C$. The reduction behavior was investigated by thermal gravity and hygrometry. After reduction, the aggregated sub-micron Fe/MgO powders were obtained, and each aggregated powder composed of nano-sized Fe/MgO materials. By the difference of the chamber temperature, the particle size of Fe and MgO was changed in a few 10 nm levels. Also, the nano-porous Fe-MgO sub-micron powders were obtained. Through this preparation process and the evaluation of phase and microstructure, it was concluded that the Fe/MgO nanocomposite powders with high surface area and the higher coercive force were successfully fabricated.

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탈염소화 미생물과 영가철분을 이용한 토양중 테트라크로로에틸렌의 분해

  • 이태호
    • 한국지하수토양환경학회:학술대회논문집
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    • 한국지하수토양환경학회 2003년도 추계학술발표회
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    • pp.136-139
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    • 2003
  • The combined effect of bioaugmentation of dechlorinating bacterial cultures and addition of iron powder (Fe$^{0}$ ) on reductive dechlorination of tetrachloroethylene (PCE) and other chlorinated ethylenes in a artificially contaminated soil slurry (60$\mu$mo1es PCE/kg soil) were tested. Two different anaerobic bacterial cultures, a pure bacterial culture of Desulfitobacterium sp. strain Y-51 capable of dechlorinating PCE to cis-1, 2-dechloroethylene (cis-DCE) and the other enrichment culture PE-1 capable of dechlorinating PCE completely to ethylene, were used for the bioaugmentation test. Both treatments introduced with the strain Y-51 and PE-1 culture (3mg dry cell weight/kg soil) showed conversion of PCE to cis-DCE within 40 days. The treatments added with Fe$^{0}$ (0.1 -1.0 %(w/w)) alone to the soil slurry resulted in extended PCE dechlorination to ethylene and ethane and the, dechlorination rate depended on the amount of Fe$^{0}$ added. The combined use of the bacterial cultures with Fe$^{0}$ (0.1-1.0%) showed the higher PCE dechlorination rate than the separated application and the pattern of PCE dechlorination and end-product formation was different from those of the separated application. These results suggested that the combined application of Fe$^{0}$ and the bactrial culture, specially the complete dechlorinating enrichment culture such as PE-1 culture, would be practically effective for remediation of PCE contaminated soil.

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Fe-2%Ni 합금의 고온 산화 (High-temperature Oxidation of Fe-2%Ni Alloys)

  • 이동복;정재옥;박순용;조규철;;김민정
    • 한국표면공학회지
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    • 제51권2호
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    • pp.104-109
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    • 2018
  • Fe-2 wt.%Ni alloys were fabricated by metal powder injection molding, and their oxidation behavior at $600-700^{\circ}C$ for 30 h in air was studied in order to find the effect of the small addition of Ni in the iron matrix on the high-temperature oxidation. Oxide scales that formed after oxidation consisted primarily of $Fe_2O_3$, where microscopic voids were scattered. Nickel was segregated initially at the scale/matrix interface, and later at the lower part of the $Fe_2O_3$ scale. At $600^{\circ}C$, Fe-2wt.%Ni alloys oxidized parabolically initially, and linearly after 15 h. At $650-700^{\circ}C$, they oxidized linearly from the initial period. Although Fe-2wt.%Ni alloys oxidized slower than pure iron, their oxidation rates were relatively fast.

나노다이아몬드가 분산된 엔진오일의 마찰공학 특성 (Tribology Properties of Nanodiamond Dispersed Engine Oil)

  • 전수형;엄영랑;이창규
    • 한국분말재료학회지
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    • 제18권5호
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    • pp.417-422
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    • 2011
  • Hydrophobic nanodiamond (ND) were dispersed in engine oil (Helix Oil, Shell co.) as an additives to improve tribology properties. In this study, nanodiamond prepared by an explosive method was used. Tribology properties of both pure Helix oil and engine oil containing ND additive were evaluated. The rotating disks were made of Gray Cast Iron (240 Hv) and SKD11 (710 Hv). Surface topographies of the disks' wear tracks and friction coefficient were compared. The results show that nanodiamond-dispersed lubricants are capable of reducing these metals' wear loss. The friction coefficient is strongly affected to the hardness of wear track.

Effect of Repeated Quenching Heat Treatment on Microstructure and Dry Sliding Wear Behaviour of Low Carbon PM Steel

  • Gural, Ahmet;Tekeli, Suleyman;Ozyurek, Dursun;Guru, Metin
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.570-571
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    • 2006
  • The mixed atomized iron powders with 0.3% graphite and 1% Ni powders were cold pressed and sintered at $1200^{\circ}C$ for 30 min under pure Ar gas atmosphere. Some of the sintered specimens were intercritically annealed at $760^{\circ}C$ and quenched in water (single quenching). The other sintered specimens were first fully austenized at $890^{\circ}C$ and water quenched. These specimens were then intercritically annealed at $760^{\circ}C$ and re-quenched in water. The experimental results showed that the wear coefficient effectively decreased in the double quenched specimen.

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액상소결삽입재를 이용한 천이액상접합에 관한 연구 (Transient Liquid Phase Bonding with Liquid Phase Sintered Insert Metals)

  • 권영순;석명진;김지순;김환태;문진수
    • 한국분말재료학회지
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    • 제8권4호
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    • pp.258-267
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    • 2001
  • In this work, the conventional transient liquid phase(TLP) bonding was modified. An attempt was made of using a liquid phase sintered alloy, which will be a liquid phase coexisting with a solid phase at the bonding temperature, as an interlayer for bonding metals. With an aim of revealing the fundamental features of this modified TLP bonding, the kinetics concerned with the growth of solid particles and the isothermal solidification process in Fe-1.16wt%B and Fe-4.5wt%P interlayers for the bonding pure iron, as well as the morphological change of the solid particle, were investigated.

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$H_{2}/N_{2}$ 혼합가스 혼합가스 소결분위기 변화가 사출성형한 Fe-Ni 혼합분말의 탄소량과 기계적 성질에 미치는 영향 (Effect of $H_{2}/N_{2}$ Sintering Atmosphere on the Carbon Content and Mechanical Properties in the Metal Injection Molding of Fe-Ni Mixed Powder)

  • 구광덕
    • 한국분말재료학회지
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    • 제3권1호
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    • pp.49-56
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    • 1996
  • The effect of$H_{2}/N_{2}$gas sintering atmosphere on the carbon content and mechanical properties during the metal injection molding process of carbonyl iron-nickel powder was studied. The carbon content of the specimen after debinding in the pure$N_{2}$atmosphere appeared 0.78 wt%. After showing the maximum value of 1.48 wt.% in the debinding atmosphere of 10%$H_{2}/N_{2}$gas mixture, the carbon content of the debinded specimen decreased gradually with increasing the$H_2$content in the$H_{2}/N_{2}$gas mixture. The carbon contents of the sintered specimen were 0.46~0.63wt% in Na gas atmosphere, while they appeared extremely low above 40%$H_{2}/N_{2}$gas atmosphere. The relative sintered density increased abruptly from 88~90% to 93~96% with the addition of Ni, while the density nearly unchanged above 2% Ni addition. The sintered density increased with increasing the fraction of$H_{2} in H_{2}/N_{2}$gas mixture. Tensile strength and hardness increased, and elongation decreased with increasing carbon and Ni content. In spite of high carbon content of 0.63 wt%, the superior elongation value of 10% was shown.

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