• Title/Summary/Keyword: Punch test

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A Study on Mechanical Properties for Pb-free Solders of Electronic Packages (전자부품의 Pb-free 솔더에 대한 기계적 특성에 관한 연구)

  • 허우진;백승세;정영훈;권일현;양성모;유효선
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.83-85
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    • 2003
  • This paper is investigated the shear strength by using the micro shear-punch test method for Sn-37Pb alloy, binary and ternary alloys of environment-friendly Pb-free solder alloys which would be surely applicable to the electronic packages. As a result, in case of Max. shear strength, Sn-4Ag-0.5Cu has the highest value and Sn-37Pb has the lowest value on every condition of experiment temperature. Also, In case of Pb-free solder joint specimens, it was found that Pb-free solder alloys have higher value of shear strength than eutectic Sn-Pb solder alloy and Sn-4Ag-0.5Cu has the highest value.

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Meshfree Analysis of Elasto-Plastic Deformation Using Variational Multiscale Method (변분적 다중 스케일 방법을 이용한 탄소성 변형의 무요소해석)

  • Yeon Jeoung-Heum;Youn Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1196-1202
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    • 2004
  • A meshfree multi-scale method has been presented for efficient analysis of elasto-plastic problems. From the variational principle, problem is decomposed into a fine scale and a coarse scale problem. In the analysis only the plastic region is discretized using fine scale. Each scale variable is approximated using meshfree method. Adaptivity can easily and nicely be implemented in meshree method. As a method of increasing resolution, partition of unity based extrinsic enrichment is used. Each scale problem is solved iteratively. Iteration procedure is indispensable for the elasto-plastic deformation analysis. Therefore this kind of solution procedure is adequate to that problem. The proposed method is applied to Prandtl's punch test and shear band problem. The results are compared with those of other methods and the validity of the proposed method is demonstrated.

Analysis of Deformation Surrounding the Pierced Hole in the Tube Hydro-Piercing Process (하이드로 피어싱된 튜브 부위의 변형해석)

  • 최성기;김동규;문영훈
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.154-159
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    • 2004
  • Deformation surrounding the hole in the tube during the hydropiercing process has been investigated in this study. The tube is expanded and internally pressurized between upper and lower dies, and a piercing punch is driven forcefully through a cross passage in the die and through the wall of the tube. The pressurized fluid within the tube provides support to the wall of the tube during a piercing step to form a hole in the tube having less deformation surrounding the hole in the tube. The deformation area may be fully retracted to a substantially flat form or partially retracted to a countersunk form. In this study, a mathematical model that can predict deformation surrounding the hole has been proposed and experimentally verified by actual hydropiercing test.

Effect of Processing Condition on the Hot Extrusion of Al-Zn-Mg-Sc Alloy (Al-Zn-Mg-Sc 합금의 고온압출에 미치는 공정조건의 영향 분석)

  • Kim, Nam-Yong;Kim, Jin-Ho;Yeom, Jong-Taek;Lee, Dong-Geun;Lim, Su-Gun;Park, Nho-Kwang;Kim, Jeoung-Han
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.143-147
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    • 2006
  • Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructure evolution during hot extrusion and post heat-treatment was investigated and deformation mechanisms were analyzed by constructing processing map. FE-simulation results show that the temperature difference between container and billet has considerable influence on the final shape of extruded T-shape bar. The relation between applied load and processing time was predicted by the FE-analysis as well as punch speed vs. stroke chart.

Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy (Al-Zn-Mg-Sc 합금의 고온압출에 미치는 공정조건의 영향 분석)

  • Yeom Jong Taek;Kim Nam Yong;Lim Su-Keun;Park Nho Kwang;Kim Jeoung Han
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.202-205
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    • 2005
  • Effect of processing condition on the hot extrusion of Al-Zn-Mg-Sc alloy was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmasteer-Z and DEFORM-3D, respectively. The microstructure evolution during hot extrusion and post heat-treatment was investigated and deformation mechanisms were analyzed by constructing processing map. FE-simulation results show that the temperature difference between container and billet has considerable influence on the final shape of extruded T-shape bar. The relation between applied load and processing time was predicted by the FE-analysis as well as punch speed vs. stroke chart.

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Assessment of Tensile & Ductile-Brittle Transition Characteristics of CrMo Steel Using Small Punch Test (소형펀치실험을 이용한 CrMo강의 인장 및 연취성천이특성의 평가)

  • ;Ha, Jeong-Su
    • Korean Journal of Materials Research
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    • v.8 no.2
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    • pp.99-104
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    • 1998
  • 사용중인 중화학 설비의 재료물성의 경년열화적 특성을 평가하기 위하여 기존 실험법의 인장시험편이나 충격시험편을 채취하기는 실제적으로 불가능하다. 인장강도등 인장특성과 비교한 결과 인장강도, 연신율, 항복강도, 종탄성계수와 소형펀치실험의 각 특성과 선형적 관계를 얻을 수 있었다. 또한 경년열화도를 평가하는 두구인 파면천이온도(FATT)와 비교하기 위하여 저온 소형펀치실험을 실시한 결과 충격실험을 통하여 구한 FATT온도와 소형펀치실험의 천이온도 ( $T_{sp}$ )와 일정한 관계가 있음이 밝혀져 사용재의 열화도를 평가할 수 있다.

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Groundwater Monitoring Network Design by Employing CPT Rig and BAT Sampling Techniques

  • ;David Lockington;William Clarke
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 1998.06a
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    • pp.79-83
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    • 1998
  • This study was conducted to delineate plume occurred in hazardous waste disposal site. At first, CPT (Cone Penetrometer Test) rig and HydroPunch were used to collect depth-discrete groundwater samples in concerned area. However, it was not capable of sampling the groundwater due to the cone refusal where the residual clay are layered at nominal depth through the aquifer. Alternatively, a number of temporary wells were installed after each of locations was penetrated using a modified steel cone functioned by CPT rig. The samples taken from those of wells were characterized by GCMS and GCFID, which revealed that sulfolane and thiolane were mainly presented. Subsequent analyses performed for the samples taken from permanent nest piezometers consistently demonstrated that possible plume boundary can be presented in the study area where contaminants were found as low as detection limit or levels of not-detectable.

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Development of a Surface-Strain Measurement System Using the Image Processing Technique (화상처리법을 이용한 곡면변형률 측정 시스템의 개발)

  • 한상준;김영수;김형종;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.171-182
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    • 1998
  • An automated surface-strain measuring system using the image processing technique is developed in the present study, which consists of the hardware to capture and to display digital images, and the software to calculate the 3D informations of grid points from two views. New or improved algorithms the mapping and establishing correspondence of grid points and elements, the camera calibration, and the subpixel measurement of grid points, are implemented. As an application of the present system the surface-strains of deformed blanks in the limitting dome height test, the square cup deep-drawing and punch stretching to obtain the forming limit diagram are measured. The results are compared with those obtained by conventional manual methods.

Development of a Surface-Strain Measurement System Using the Image Processing Technique (화상처리법을 이용한 곡면변형률 측정 시스템의 개발)

  • Han, Sang-Jun;Kim, Yeong-Su;Kim, Hyeong-Jong;O, Su-Ik
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.575-585
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    • 1998
  • An automated surface-strain measuring system using the image processing technique is developed in the present study which consists of the hardware to capture and to display digital images. and the software to calculate the 3-D informations of grid points from two views. New or improved algorithms for the mapping and establishing correspondence of grid points and elements the camera calibration and the subpixel measurement of grid points are implemented. As an application of the present system the surface-strains of deformed blanks in the limitting dome height test the square cup deep-drawing and punch stretching to obtain the forming limit diagram are measured. The results are com-pared with those obtained by conventional manual methods.

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Study on Influence of Process Parameter on Stretch Flangeability of Steel Sheet (판재 신장플랜지성에 미치는 전단 공정 인자의 영향 연구)

  • S.S. Han;H.Y. Lee
    • Transactions of Materials Processing
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    • v.32 no.2
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    • pp.61-66
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    • 2023
  • The quality of the sheared surface affects the stretch flangeability of steel sheet. The quality of sheared surface is influenced by several process factors such as die clearance, shape of cutting edge, use of counter punch, and shear. In this paper, the influence of these shearing process factors on the stretch flangeability of the HSS (DP980) was analyzed through a shearing and a stretch flangeability test. When the die clearance was 10%, the effect of these shearing process factors on the stretch flangeability was the greatest, and the use of an acute angle blade was found to be more advantageous in the stretch flangeability than a right angle blade. It was found that the stretch flangeability was improved when active bending was applied during shearing.