• Title/Summary/Keyword: Pump test equipment

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Study of a Durability Test for Single-input Multi-output Power Take-off Gearboxes (단일입력 다출력 PTO 기어박스의 내구성시험에 관한 연구)

  • Lee, Yong Bum;Yoo, Han Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.29-34
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    • 2017
  • This study analyzed a life test method for a power take-off (PTO) gearbox. An engine transfers mechanical power (rotation and torque) to a hydraulic pump through a PTO Gearbox with one input shaft and three output shafts. PTO gear box durability under high loads over long time periods was tested using dynamometers. In order to reflect the rated operating conditions, power must be distributed to each output shaft, and experiments were conducted under various conditions to verify the characteristics of the distributed power. An accelerated life test was designed using speed and torque as acceleration factors. Also, efficiency tests were conducted under various load conditions. Also, a lubrication oil composition analysis was performed to analyze gearbox wear status.

A Study on Performance of Vertical Ground Heat Exchanger for Heat Pump (히트펌프용 수직형 지중열교환기의 성능에 관한 연구)

  • Chang, Ki-Chang;Chung, Min-Ho;Yoon, Hyung-Kee;Ra, Ho-Sang;Yoo, Seong-Yeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.466-469
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    • 2007
  • Heat pumps are used for air-conditioning systems in commercial buildings, schools, and factories because of low operating and maintenance costs. These systems use the earth as a heat source in heating mode and a heat sink in cooling mode. Ground heat exchangers are classified by a horizontal type and vertical type according to the installation method. A horizontal type means that a heat exchanger is laid in the trench bored in 1.2 to 1.8 m depth. And a vertical type is usually constructed by placing small diameter high density polyethylene tube in a vertical borehole. Vertical tube sizes range from 20 to 40 mm nominal diameter. Borehole depth range between 100 and 200 m depending on local drilling conditions and available equipment. In this study, to evaluate the performance of single u-tube with bentonite grouting, single u-tube with broken stone grouting and double n-tube bentonite grouting of vertical ground heat exchangers, test sections are buried on the earth and experimental apparatus is installed. Therefore the heat transfer performance and pressure loss of these are estimated.

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Cooling Performance of Geothermal Heat Pump Using Surface Water Heat Exchanger (지표수 열교환기 적용 지열 히트펌프 시스템의 냉방 성능)

  • Lim, Hyo Jae;Kong, Hyoung Jin;Sohn, Byonghu
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.6
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    • pp.316-326
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    • 2017
  • Commercial buildings and institutions are predominantly cooled, thereby dissipating excess heat to a vertical ground heat exchanger (VGHE), than heat extracted over an annual cycle. Surface waters, such as lakes and ponds, provide a cost-effective means of reducing the VGHE length, and in balancing the thermal loads to the ground. This paper presents the measurement and analysis of the cooling performance of ground-coupled heat pump (GCHP) system, using surface water heat exchanger (SWHE) submerged in an artificial pond. In order to measure the performance of the system, we installed monitoring equipment, including sensors, for assessing the temperature and power consumption, after which the operation parameters were determined. The results from the thermal performance test for the SWHE indicate that the temperatures at the outlet of the SWHE and within the pond were affected by outdoor air temperature. In addition, the results reveal similar variation trends on temperatures; however, the peak temperatures of the SWHE were somewhat greater than those of outdoor air, due to the thermal capacity of the pond. Analyzing the cooling performance over the measurement period, the average coefficient of performance (COP) of heat pump was found to be 5.71, while that for the entire system was 2.99.

On the Analytical Model of Automotive Steering Hoses Containing Tuner and Its Practical Application (튜너 내장 자동차 조향호스의 해석 모델과 실용적 응용)

  • Lee, J.C.;Oh, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.1-9
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    • 2009
  • This study presents an analytical model of an automotive steering hose containing tuner(flexible spiral metal tube) to reduce the ripple pressure induced by steering vane pump. The double-wall side branch composed in a steering hose containing tuner was analogically considered as a filter in a conduit. Specialized test equipment was manufactured for the estimation of speed of sound in a conduit and measurement of amplitude ratio between the propagated ripple pressures of inlet and outlet of the steering hose. Experimental data of entire frequency ranges can be obtained through the test once in short time. The results of three points' measurement method and cross-correlation method to estimate the speeds of sound in a hose, tuner, and side branch respectively reveal that cross-correlation method can be used practically. The results of simulation and experiment were so close, especially in the range of engine idling speed, that the proposed analytical model in this study was validated. Sensitivity analyses and experiments show that longer tuner is preferable, and that the positive-positive composition of the steering hoses containing tuner is superior to others to attenuate ripple pressure.

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A Study on Heat Transfer Performance of Vertical Ground Heat Exchanger of GSHP(Ground Source Heat Pump) (GSHP용 수직형 지중열교환기의 열전달 성능에 관한 연구)

  • Chung, Min-Ho;Chang, Ki-Chang;Ra, Ho-Sang;Baik, Young-Jin;Park, Seong-Ryong;Yoo, Seong-Yeon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2102-2107
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    • 2007
  • GSHP systems are used for air-conditioning systems in commercial buildings, schools, and factories because of low operating and maintenance costs. These systems use the earth as a heat source in heating and a heat sink in cooling mode. Ground heat exchangers are classified by a horizontal and vertical type according to the installation method. Vertical type is usually constructed by placing small diameter high density polyethylene tube in a vertical borehole. Vertical tube sizes range from 20 to 40 mm nominal diameter. Borehole depth range between 100 and 200 m depending on local drilling conditions and available equipment. In this study, to evaluate the performance of single u-tube with bentonite grouting, single u-tube with broken stone grouting and double u-tube bentonite grouting of vertical ground heat exchangers, test sections are buried on the earth and experimental apparatus is installed. Therefore the heat transfer performance and pressure loss of these are estimated.

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Investigation of the Tribological Effects of the Auxiliary Inner Ring for Piston Shoes at Low Speeds (저속에서 피스톤 슈 내부 보조 링의 윤활 효과 분석)

  • Lee, S.L.;Kim, J.H.;Hong, Y.S.;Kim, B.K.;Moon, J.S.;Moon, J.H.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.21-26
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    • 2015
  • In order to design a swash plate type pump for electro-hydrostatic actuators the performance of the hydrostatic piston shoe bearings in the low speed range needs to be examined, since the pump operates frequently at low speeds, compensating for position control errors as a control element. As a common practice, piston shoes are equipped with inner rings as an auxiliary element to enhance their tribological performance. In this paper, the effects of the inner rings of the piston shoes on the frictional loss and leakage flow rate were investigated, where three piston shoe models, with different inner ring shapes and different inlet orifice sizes, were integrated. The test results showed that a large inner ring and small inlet orifice were advantageous for reducing both the frictional loss and leakage flow rate; this could also be confirmed by computational analyses.

Development of the Auto-Aging Test Controller for a Hydraulic Motor (유압모터 길들이기 자동시험 제어기 개발)

  • Jung, Gyu Hong;Shin, Dae Young;Seo, Dong Jin
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.28-34
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    • 2015
  • Because heavy-duty construction vehicles such as excavators are required for good engine-room cooling capacity, a hydraulic gear motor is adopted in the cooling fan drive mechanism to actively control the output speed, instead of adopting the conventional ON/OFF type belt drive. While gear motors are normally limited to 140bars of operating pressure, those for the cooling fan are capable of operating at continuous pressures of up to 220bars. After assembly, all gear motors for high pressure must pass an aging test which is a kind of the wearing process between the gear teeth and motor housing. During the aging process with gradual pressure increments, gear sticking sometimes occurs due to abnormal wear, resulting in defects. This paper focuses on a gear-sticking free aging test controller that is designed together with the knowledge of an experienced operator and the analysis results of experimental data of the gear jamming phenomenon. From the aging experiment, it is demonstrated that the developed controller that can alter the setting pressure of the load pump is effective for stabilizing the abrupt increase in the motor input pressure, thus preventing the hydraulic motor from stopping. This is expected to be helpful for the reduction of defects and increase in productivity.

Design and manufacture of atomatic microwave leakage inspection system (전자 오븐의 누설 고주파 자동 검사 시스템 설계와 제작)

  • 이만형;송지복;이석희;정영철;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.492-496
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    • 1987
  • The testing philosophy and control schemes are investigated and applied to construct the Automatic Microwave Leakage Inspection System (AMLIS) . AMLIS is consists of three major parts such as Material Handling Mechanism, Fine Positioning Mechanism and Scanning Mechanism. The material Handling unit is designed to perform loading and unloading microwave oven onto the testing point by pneumatic cylinder and vacuum pump. The Fine positioning part includes X-Y-.THETA. table and distance sensing equipment. The scanning part is composed of five SCARA robots, which traverse X-Y-Z catesian coordinates respectively. The leakage testing probes are placed at the end of this each robot then the path and speed are both controlled via microprocessors. A performance test of this system combined with electric parts and software is done and the basic major function of system are accomplished.

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Modeling and Controller Design of an Electro-Hydrostatic Actuator (정유압구동기(EHA)의 모델링과 제어기 설계)

  • Huh, J.Y.;Kim, H.H.;Lee, I.Y.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.1-6
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    • 2015
  • Recently, the Electro-Hydrostatic Actuator(EHA) has been developed as a result of research on energy saving. EHA is usually composed of a direct driven pump from an electric motor and is available to control cylinder displacement or velocity with high efficiency. In addition, it has the advantage of compactness, minimum leakage and availability of decentralized control. In this study, an EHA system was designed to decrease the path tracking error and manufactured for test. The linearization method provided in AMESim software was used to derive the model of EHA system. The derived model was applied to design the PI-D controller to effectively overcome the disturbance. The effectiveness of this controller was verified by further testing.

Design and Assessments of a Closed-loop Hydraulic Energy-Regenerative System (폐루프 유압 에너지 회생 시스템에 관한 연구)

  • Hung, H.T.;Yoon, J.I.;Ahn, K.K.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.116-125
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    • 2010
  • In this study, a novel hydraulic energy-regenerative system was presented from its proposal through its modeling to its control. The system was based on a closed-loop hydrostatic transmission and used a hydraulic accumulator as the energy storage system in a novel configuration to recover the kinetic energy without any reversion of the fluid flow. The displacement variation in the secondary unit was reduced, which widened the uses of several types of hydraulic pump/motors for the secondary unit. The proposed system was modeled based on its physical attributes. Simulation and experiments were performed to evaluate the validity of the employed mathematical model and the energy recovery potential of the system. The experimental results indicated that the round trip recovery efficiency varied from 22% to 59% for the test bench.

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