• Title/Summary/Keyword: Pulse air jet bag filter

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Prediction of Off-line Type Pulse Air Jet Bag Filter Reflection Distance (간헐탈진형 충격기류식 여과집진장치의 여과포 반사거리 예측)

  • Jeong-Sam Son;Yong-Hyun Chung;Jeong-Min Suh
    • Journal of Environmental Science International
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    • v.32 no.11
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    • pp.801-809
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    • 2023
  • The purpose of this study is to predict the reflection distance following to the pulsing pressure, total air supplying, filter bag size using numercial analysis techniques and use it as an efficient operation condition and economic data for off-line type pulse air jet bag filter. In this research, filtration area 6 m2 condition, calculate filter resistance coefficient for simulation through the main experiments using coke dust. Ansys fluent V19.0 apply to CFD simulation, and analysis pulsing characteristics about pulsing pressure, filtration velocity and nozzle diameter. The maximum reflecting distance of off-line type pulse air jet bag filter is 1,000 mm regardless of total air supplying at over the 42 L/m2 conditions, that indicates off-line type can extend filter bag length 1,000 mm than on-line type. In order to effective primary and secondary pulsing of off-line type pulse air jet bag filter, over the 5 bar of pulsing pressure and over the 42 L/m2 of total air supplying are needed.

The Fundamental Study on Pulse Jet Cleaning of Rectangular Bag-Filter System (사각형 여과 집진기 충격기류 탈진시스템의 기초 연구)

  • Piao, Cheng Xu;Kim, Tae Hyeung;Yang, Jun Ho;Li, Xiao Yu;Ha, Hyun Chul;Jung, Jae Hun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.18 no.2
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    • pp.149-160
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    • 2008
  • Bag-filter system has been widely used in industrial field to remove the particulate matters from the exhaust gas. The cylindrical type of bag-filter has been generally used. But it has many shortcomings. The reattachment of separated particles on the surface of bags could result in high pressure drop of bag-filter system and subsequent decrease of air flow rate since the cylindrical type bag-filter system should have the upward flow pattern. In addition, the supply of very high pressure pulse air jet to remove particulate matters on the surface of filter could result in a frequent rupture of bags. To overcome these shortcomings of the cylindrical type, the rectangular type was developed in the developed countries and imported to Korea. But, there was not many design data available to understand the mechanisms. Thus, the fundamental experiments were conducted in this study to get some ideas about the pulse jet cleaning of rectangular type bag filter system. The experimental factors are as follows; pulse distance, pulse duration, pulse interval, pulse pressure and pulse nozzle type. Experiments followed the factorial design method. With the shorter pulse distance, the distribution of pressure drops was relatively not uniform while the particulate removal efficiency was higher. With the longer duration of pulsing and the more number of pulse nozzle, the removal efficiency was higher and the pressure drop distribution was more uniform.

A Study on Prediction of On-line Type Pulse Air Jet Bag Filter Effective Pulsing Distance (연속탈진형 충격기류식 여과집진장치의 여과포 유효탈진거리 예측)

  • Jeong-Sam Son;Jeong-Min Suh;Jeong-Ho Park
    • Journal of Environmental Science International
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    • v.32 no.8
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    • pp.555-561
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    • 2023
  • A study is to predict the effective pulsing distance following to the pulsing pressure, nozzle diameter, filtration velocity using numercial analysis techniques and use it as an efficient operation condition and economic data for on-line type pulse air jet bag filter. Filtration area 6 m2 condition, calculate filter resistance coefficient for simulation through the primary experiments using coke dust. For CFD simulation, analysis pulsing characteristics about nozzle diameter, filtration velocity and pulsing pressure. The maximum pulsing length of on-line type pulse air jet bag filter, in 10mm nozzle, filtration velocity 1.5m/min and pulsing pressure 5 bar conditions, is 2,285 mm, maximum length is 76.2% of the total filter bag, which is sufficient to pulsing. In 12mm nozzle, pulsing pressure 5 bar and filtration area 1.22 m2 conditions, the maximum pulsing length of on-line type pulse air jet bag filter is 1,744~2,952 mm, and the maximum length is 2,952 mm indicates pulsing air can be reached to the bottom of filter bag. When the nozzle diameter is increased 8mm to 10mm, maximum pulsing length is extended 40~47%, and increased 10mm to 12 mm, maximum pulsing length is extended 10~17%. For effective pulsing, over the 5bar of pulsing pressure and larger than 10 mm of nozzle diameter are required.

Prediction of Pressure Drop Using the Internal Flow Simulation of Pulse Air Jet Bag Filters (충격기류식 여과집진기의 내부 유동 시뮬레이션 해석을 통한 압력손실 예측)

  • Jang, Kyeong-Min;Jung, Eun-Sang;Suh, Jeong-Min
    • Journal of Environmental Science International
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    • v.29 no.5
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    • pp.457-468
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    • 2020
  • With continuous industrial development, the types, and amount of particulate matter (PM) have been increasing. Since 2018, environmental standards regarding PM have become more stringent. Pulse air jet bag filters are suitable for PM under the 20 ㎛ and, can function regardless of size, concentration and type. Filtration velocity and shape are important factors in the operation and design of the pulse air jet bag filters however, few established studies support this theory. In this research, numerical simulations were conducted based on experimental values and, several methods were employed for minimizing the pressure drop. In the pilot system, as the inlet duct velocity was faster than 19 m/sec, flow was not distributed equally and, re-entrainment occurred due to the hopper directional vortex. The multi-inlet system decelerated the hopper directional vortex by 25 ~ 30%, thereby decreasing total pressure drop by 6.6 ~ 14.7%. The guide vane system blocked the hopper directional vortex, which resulted optimal vane angle of 53°. The total pressure of the guide vane system increased by 0.5 ~ 3% at 1.5 m/min conditions. However, the filtration pressure drop decreased by 4.8 ~ 12.3% in all conditions, thereby reducing the operating cost of filter bags.

Prediction of the Efficiency of Factors Affecting Pressure Drop in a Pulse Air Jet-type Bag Filter (충격기류식 여과집진장치에서 압력손실에 영향을 주는 인자의 효율예측)

  • Suh, Jeong-Min;Ryu, Jae-Yong;Lim, Woo-Taik;Jung, Moon-Sub;Park, Jeong-Ho;Shin, Choon-Hwan
    • Journal of Environmental Science International
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    • v.19 no.4
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    • pp.437-446
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    • 2010
  • The pressure drop through pulse air jet-type bag filter is one of the most important factors on the operating cost of bagfilter houses. In this study, the pilot-scale pulse air jet-type bag filter with about 6 m2 filtration area was designed and tested for investigating the effects of the four operating conditions on the total pressure drop, using the coke dust collected from a steel mill factory. When the face velocity is higher than 2 m/min, it is not applicable to on-spot due to the increase of power expenses resulting from a high-pressure drop, and thus, 1.5 m/min is considered to be reasonable. The regression analysis results show that the degree of effects of independent parameters is a order of face velocity > concentration > time > pressure. The results of SPSS answer tree analysis also reveal that the operation time affects the pressure drop greatly in case of 1 m/min of face velocity, while the inlet concentration affects the pressure drop in case of face velocity more than 1.5 m/min.

Experimental Investigation on Air Consumption and Pressure Wave Propagation inside A Filter Bag of A Dust Collector (집진기의 공기소모량과 백 필터내의 압력전파에 대한 실험적 연구)

  • Jeung, Won-Rark;Hong, Sung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.4
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    • pp.886-891
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    • 2008
  • This experimental investigation is concerned with the relationship between the electrical-on time of a solenoid which is located on the top of a pulse valve and air consumption of a dust collector. For the air consumption per pulse would be one of major factors affecting the operating cost of a dust collector, more attention is needed on the behaviour of a pulse valve. A pulse jet is blasted into a bag filter as the diaphragm valve opens and inflates a bag filter. This air-blast breaks up the dust layer and cleans the filter by dislodging dust cake. It is interpreted in this research that the cleaning filter is done by the impulse of a pulse jet. Hence, the magnitude and fluctuation of the dynamic pressure is measured using by a dynamic pressure sensor and the impulse is obtained by integrating dynamic pressure variation against time. Through this experimental work, conclusions are drawn implementing magnitude of averaged impulsive pressure per pulse or pressure impulse per unit volume of consumed air.

Prediction of Pulse Pressure and Pulse Interval of Change in Operation Conditions of a Pulse Air Jet Bag Filter (충격기류식 여과집진장치의 운전조건 변화에 따른 적정 탈진주기 및 탈진압력 설정)

  • Lee, Deok-Gi;Lim, Woo-Taik;Cho, Jae-Hwan;Choi, Kum-Chan;Shin, Hyun-Moo;Jang, Seong-Ho;Suh, Jeong-Min
    • Journal of Environmental Science International
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    • v.27 no.6
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    • pp.349-358
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    • 2018
  • In this study, using coke dust from ironwork, the pulse pressure on a pulse air jet bag filter was investigated considering the influence of the pressure loss due to filtration velocity and pressure intervals. The research on the optimal pulse pressure prediction of a pulse air jet type bag filter using coke dust showed the following results. Pressure loss volatility produced by the pulse pressure under low dust concentration(0.5, $1g/m^3$) and low face velocity(1.25 m/min) was less than $10mmH_2O$. This suggests that the pulse pressure has a low impact on the pressure loss. In contrast, pressure loss volatility under high dust concentration($3g/m^3$) and high face velocity(1.75 m/min) was $25mmH_2O$. Therefore, pulse pressure with high dust concentration and high face velocity has a strong influence on the pressure loss volatility, compared to the condition of low dust concentration and low face velocity. The optimal pulse pressure of inlet dust concentration($0.5g/m^3$) was $6kg/cm^2$ under the same face velocity(1.75 m/min). As concentration increased from 1 to $2g/m^3$, the pulse pressure gradually reached $5kg/cm^2$ thus indicating that the pulse pressure($5kg/cm^2$) is pertinent at a high concentration($3g/m^3$). The pulse intervals: 20, 25 and 30 sec, which are relatively longer than 10 and 15 sec, corresponded to high pressure loss volatility produced by the pulse pressure. Furthermore, low pressure loss volatility was noted at $5kg/cm^2$ of the overall pulse pressure.

Prediction of Venturi Effect on Pressure Drop in Pulse Air Jet Bag Filter (충격기류식 여과집진장치에서 벤츄리가 압력손실에 미치는 영향)

  • Moon-Sub Jung;Jung-Kwon Kim;Yong-Hyun Chung;Jeong-Min Suh
    • Journal of Environmental Science International
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    • v.32 no.9
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    • pp.659-669
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    • 2023
  • The purpose of this study is to predict the pressure drop due to the installation of venturi under diverse operating conditions such as dust concentration, pulse interval and pressure, and filtration velocity using algebraic-linear regression model and use it as an economic data and efficient operating condition for a pulse air jet bag filter. A pilot scale bag filter with a filter a filter size(Ø140 × 850ℓ, 12) was used, and the filters used in the experiment were the polyester filters most commonly used in real industrial sites. The SAS 9.4 program (SAS Institute, USA) was used to predict and to determine the effects of inlet concentration (Ci), pulse interval (Pi) and pressure (Pp), filtration velocity (Vf), presence or absence of venturi, etc. The results are shown below. The variation in pressure drop with or without venturi installation was 38.8 mmAq when venturi is installed and 47.6 mmAq when venturi is not installed, indicating a difference in pressure drop of 8.8 mmAq depending on venturi installation. It is estimated that the efficiency can be improved by about 18.5% if the venturi is installed.