• Title/Summary/Keyword: Propulsion shaft

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Combustion Characteristics of the Slinger Combustor (슬링거 연소기의 연소특성)

  • 이강엽;이동훈;최성만;박정배;박영일;김형모;한영민
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.1
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    • pp.38-43
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    • 2004
  • The study was performed to understand combustion characteristics of the slinger combustor. Liquid fuel is discharged radially outwards through injection holes drilled in the high speed rotating shaft. The spray test was peformed to verify atomizing characteristics with variation of fuel nozzle rotational speed by using PDPA system. SMD was measured at different RPM and values are 70$\mu\textrm{m}$ at 5,000RPM rpm, 60$\mu\textrm{m}$ at 10,000RPM and 40$\mu\textrm{m}$ at 20,000RPM. In the results, we found out that SMD is grown smaller with increasing rotational speed. In KARI combustion test facility, Ignition and combustion tests were performed by using combustor test rig. In the test results, ignition and combustion efficiency were improved according to increasing rotational speed. The measured radial temperature distribution at the combustor exit shows stable and fairly good distribution.

A Study on Compressor Map Identification using Artificial Intelligent Technique and Performance Deck Data (인공지능 및 성능덱 데이터를 이용한 압축기 성능도 식별에 관한 연구)

  • Kong Chang-Duck;Ki Ja-Young;Lee Chang-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.149-153
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    • 2005
  • In order to estimate the gas turbine engine performance precisely, the component maps containing their own performance characteristics should be needed. In this study a component map generation method which may identify compressor map conversely from a performance deck provided by engine manufacturer using genetic algorithms was newly proposed. As a demonstration example for this study, the PW 206C turbo shaft engine for the tilt rotor type Smart UAV (Unmanned Aerial Vehicle). In ordo to verify the proposed method, steady-state performance analysis results using the newly generated compressor map was compared with them performed by EEPP(Estimated Engine Performance Program) deck provided by engine manufacturer. And also the performance results using the identified maps were compared with them using the traditional scaling method. In this investigation, it was found that the newly proposed map generation method would be more effective than the traditional scaling method.

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A Study of Spray Characteristic with Orifice Diameter for Single Column Rotating Fuel Nozzle (단열식 회전연료 노즐의 오리피스 직경에 따른 분무특성 연구)

  • Jang, Seong-Ho;Choi, Seong-Man
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.253-256
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    • 2009
  • In the micro turbojet engine less than 350kw power class, it is not easy to find out the good atomization fuel injector with good spray quality. However conceptually, rotating fuel injection system can give high atomization quality by only the centrifugal force of a high speed rotating shaft of the engine without high-pressure fuel pump. With this motivation, we manufactured very small rotating fuel injector of 40 mm diameter and performed under a variety of injection orifices. We measured droplet size, velocity and spray distribution by the PDPA(Phase Doppler Particle Analyzer) system. Also spray was visualized by using high speed camera. From the test results, we could understand that the length of liquid column from the injection orifice is mainly controlled by the rotational speeds. Furthermore, droplet size(SMD) is decreased with the rotational speeds and is influenced by the diameter of the injection orifice and liquid film thickness.

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A Study of Spray Characteristics for the Slinger Injector System of Micro Turbo Jet Engine (초소형 터보제트엔진 슬링거 인젝터의 분무특성)

  • Choi, Hyun-Kyung;Choi, Seong-Man;Lee, Dong-Hun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.354-358
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    • 2007
  • An experimental study was performed to understand spray characteristics of the slinger injector. system for the micro turbojet engine. In this fuel injection system, fuel is sprayed and atomized in the combustor by centrifugal forces of engine shaft. This experimental apparatus consist of a high speed rotating Spindle, slinger injector, pressure tank and acrylic case. The droplet size and velocity were measured by PDPA(Phase Doppler Particle Analyzer) and spray was visualized by using Nd-Yag laser-based flash photography. From the test results, the droplet size(SMD) is largely affected to rotational speed, mass flow rate and the number of injection orifice. From the this experimental study, we could understand the spray characteristics of the slinger injection system and obtain the optimum shape of the slinger injector nozzle which is suitable for the micro turbojet engine.

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Root cause analysis of sticking in hydraulically actuated multi-disc friction clutch for ship propulsion (선박 추진용 유압작동식 다판 마찰클러치 고착현상 고장탐구)

  • Jeong, Sang-Hu;Kim, Jeong-Ryeol;Shin, Jae-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.4
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    • pp.330-336
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    • 2017
  • This study performs a root cause analysis of the sticking that occurs in the hydraulically actuated wet type multi-disc friction clutch in a ship's diesel engine propulsion system that uses rubber elastic coupling. The fishbone method was used to study the sticking through dismantling investigation of the reduction gear and clutch, investigation of the components, and onboard system tests including nondestructive testing. The friction plate sticking is caused by the slip due to friction heat resulting from the leakage of control oil through cracks in the assembled hollow shaft. The friction plate cooling oil also leaks simultaneously through the crack, and partial sticking occurs due to the hot spots in the friction plates. These are caused by insufficient amount of cooling oil due to oil leakage.

A Study on Compressor Map Identification using Artificial Intelligent Technique and Performance Deck Data (인공지능 및 성능덱 데이터를 이용한 압축기 성능도 식별에 관한 연구)

  • Ki Ja-Young;Kong Chang-Duck;Lee Chang-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.4
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    • pp.81-88
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    • 2005
  • In order to estimate the gas turbine engine performance precisely, the component maps containing their own performance characteristics should be needed. In this study a component map generation method which may identify compressor map conversely from a performance deck provided by engine manufacturer using genetic algorithms was newly proposed. As a demonstration example for this study, the PW 206C turbo shaft engine for the tilt rotor type Smart UAV(Unmanned Aerial Vehicle). In order to verify the proposed method, steady-state performance analysis results using the newly generated compressor map was compared with them performed by EEPP(Estimated Engine Performance Program) deck provided by engine manufacturer. And also the performance results using the identified maps were compared with them using the traditional scaling method. When the performance analysis is performed at far away operation conditions from the design point, in case of use of e component map by the traditional scaling method, the error of the performance analysis results is greatly increasing. In the other hand, if in case of use of the compressor map generated by the proposed GAs scheme, the performance analysis results are closely met with those by the performance deck, EEPP.

Study on Fuel Lubrication Performance of a High Speed Rolling Element Bearing (소형 고속 구름베어링의 연료윤활 특성 연구)

  • Kim, Ki-Tae;Kim, Sung-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.424-426
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    • 2008
  • A parametric study was carried out to find the fuel lubrication performance of high speed small rolling element bearings. Both MIL-PRF-7808 turbine oil and JP-8 aircraft fuel were used as the lubricant to compare the operational characteristics. 17 mm inner diameter deep groove ball bearing and 20 mm cylindrical roller bearing were used. A high speed bearing test rig was developed and the testing was done with varying applied load, cooling air temperature, lubricant flow rate, and speed. Fuel caused more cage wear than oil for ball bearing with increasing axial load and rotational speed. The bearing temperature using fuel was lower than that using oil, and this seems to be the result of the high cooling capacity of fuel. According to various tests, the fuel lubrication is applicable for the lubrication on the main shaft bearings of expendable small gas turbines.

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Probabilistic Analysis of Forced-Damped Torsional Vibration of Marine Diesel Propulsion Shafting Systems (선박디젤추진축계 감쇠강제비틂진동의 확률적 해석)

  • S.Y. Ahn;M.B. Krakovski
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.4
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    • pp.157-166
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    • 1994
  • Recently. the excessive diesel engine torsional excitation of typical energy saving ships has resulted in severe damages of the propeller shaft. Up to now the design and torsional vibration analysis of the marine diesel shafting system has been performed on the assumption that excitations are deterministic. But a diesel engine excitation varies randomly from cylinder to cylinder and from cycle to cycle, due to the imperfect operation of the engine components due to engine misfiring. consequently, a more rational analysis method for the propulsion shafting torsional vibration is required. In this paper probabilistic analysis method of the marine diesel engine shafting system under torsional vibration is presented. First a response surface representing maximum shear stresses in a shafting system is built. Then Monte Carlo simulation with subsequent approximation of the results by one of Pearson's curves, is performed. Some numerical results based on the proposed method are compared with t도 some numerical data available. They show acceptable agreements with the data.

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High Frequency Signal Analysis of Oxidizer Pump for 7-tonf Turbopump (7톤급 터보펌프 산화제펌프의 고주파 신호 분석)

  • Bae, Joon-Hwan;Choi, Chang-Ho;Choi, Jong-Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.61-68
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    • 2020
  • 7-tonf turbopump real-propellant tests in Naro Space Center were conducted and high-frequency signals from an accelerometer and pressure sensors installed on the casing and the inlet/outlet pipeline of LOX pump were analyzed to estimate the structural and hydrodynamic stabilities. Waterfalls, frequency spectrums and RMS(Root Mean Square) values of the measured signals were calculated and characteristic instability frequencies by the rotating cavitation and the rear floating ring seal(F.R.S) were investigated. Static pressures of the inlet/outlet pipeline and an acceleration of the pump casing are strongly affected on pressure fluctuation induced by the rear floating ring seal in the leakage path. Despite the acceleration RMS value seems totally small, the rotating-speed-related synchronous frequency affecting the shaft instability is distinctly observed in the frequency contour.

Optimization of Excitation Forces Produced by the Diesel Engine for Vibration Control in Ships (선박에서 진동제어를 위한 디젤엔진 기진력의 최적화)

  • 박정근;정의봉
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.1018-1025
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    • 2003
  • The diesel engine is often a serious excitation source in ships. Both the varying cylinder gas forces and the reciprocating and rotating mass forces associated with the crank and the connecting rod mechanism produce ample possibilities for excitation of the engine structure itself, the shafting, the surrounding substructures as well as the hull girder. This paper presents a guide for optimization of excitation forces produced by the marine propulsion 2-stroke diesel engine. The computational program for predicting the excitation forces is developed and applied to 2-stroke in-line engines. The object function is defined as the work done by every cylinder excitation force which is related to the mode shape of the diesel engine system, especially in the torsional vibration of the shafting. As a practical application of the presented method, the crank angle of 7 cylinder 2-stroke engine is optimized to reduce torsional vibration stresses on the shafting. Compared with the regular firing angle, about 60% of the 4th order torsional vibratory stress on the propeller shaft can be reduced by optimizing the crank angle irregularly. The usefulness of the presented optimization method is confirmed by the measurements.

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