• 한국자동차공학회논문집
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• 제4권4호
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• pp.87-96
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• 1996

The proportional pressure control valve(PCV) is an essential component in the open loop controlled rear wheel steering gear of the four wheel steering(4WS) system on the passenger car. The valve should have versatile functions and higher performance. But, it is hard to find the proportional pressure control valve suitable for the 4WS system. In this paper, the determination of the valve parameters was studied by the stability discrimination and the characteristic analysis for the purpose of the development of a new PCV for the 4WS. The mathematical model of the valve was derived from the valve-cylinder system and the programme for numerical computation was developed. The transfer function of the system was obtained from the mathematical model. The characteristics of the valve were inspected through the experiment and compared to those obtained by numerical method. And then the stability discrimination of the system was done by root locus and the analysis of characteristics was done by the developed programme. From the experiment and the analysis of characteristics was done by the developed programme. From the experiment and the inspection, the appropriation of mathematical model and the usefulness of the programme were confirmed. And the parameters which might affect the performance of the valve can be determined by considering the stability discrimination, the characteristics analysis and required functions.

• 유공압시스템학회논문집
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• 제8권1호
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• pp.19-25
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• 2011

This study presents the design of digital amplifier.controller for a proportional control valve and the development of PID discrete control scheme by using RCP(Rapid Controller Prototyping) system. RCP system is the device to embed the control code developed in PC into the microcontroller on-site. Ramp input test using the digital amplifier.controller developed in this study was carried out for the proportional control valve of domestic production and Bosch Rexroth respectively. The instability problem occurred around maximum displacement of localized valve spool at ramp input test was solved by supplementing offset current to the duty ratio of PWM(Pulse Width Modulation) driving signal to the solenoid. The comparison of test results between localized proportional control valve and Bosch Rexroth's product shows that the characteristics obtained by ramp input test and static flow gains are alike each other. Two valves are about the same in dead bands and hysteresis characteristics.

• 한국자동차공학회논문집
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• 제8권6호
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• pp.111-121
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• 2000

Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

• 한국시뮬레이션학회논문지
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• 제24권4호
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• pp.29-34
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• 2015

순수 기계식 시스템에 의존하던 군용차량의 전자화가 진행되고 있다. 이미 소형 군용차량의 전자화는 상당부분 상용화되었으며, 점차적으로 대형군용차량으로 확대될 것이다. 군용차량의 안정적인 주행성능을 위해서는 자동변속기용 솔레노이드 밸브의 설계가 매우 중요하다. 본 연구에서는 솔레노이드 밸브에 대해 ATF온도 변화에 의한 성능변화를 정량적으로 예측할 수 있는 해석(Simulation)수법을 개발하는 것을 목적으로 한다. 연구는 자장해석소프트웨어인 Maxwell과 유압해석프로그램인 AMESim을 연동하여 진행한다. 시뮬레이션 결과 고온($120^{\circ}C$이상)과 극저온($-20^{\circ}C$이하)을 제외한 온도 영역에서 실험결과와 매우 유사함을 보인다.

• 한국자동차공학회논문집
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• 제10권2호
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• pp.150-158
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• 2002

Through experimental works, the damping force vibration problem was investigated, which results from valve and surge pressure in the oil return line of the hydraulic circuit of an active suspension system in a passenger cu. Experiments were carried out under passive system, where an orifice valve was closed and non-active system, where an orifice valve was opened, using a pressure control valve controlled by solenoid. The effects of parameters of the valve overlap and accumulator on smoothing surge pressure was elucidated. It was proved that the apparent variation of damping force due to the overlap amount of pressure control valve is the most important factor to control the damping force variation. The procedure of the experimental works shows the development process of a proportional pressure control valve in the hydraulics system of an active suspension system of passenger car.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2000년도 하계학술대회 논문집 B
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• pp.620-622
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• 2000

Linear pulse motor have many advantages. (simple control circuit, high stiffness characteristics, etc.) So, it may replace the solenoid as the valve driving device without difficulty and give full play to control the valve accurately. In this paper, we will analyze the LPM for designed proportional control valve and will conform the complex magnetic circuits to be composed LF and TF path.

• 드라이브 ㆍ 컨트롤
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• 제18권4호
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• pp.1-8
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• 2021

An electro proportional pressure control valve is mainly used to control the clutch of an agricultural tractor's automatic transmission. During transmission, the operating, hydraulic oil is mix with many kinds of contaminants. The contaminants can be trapped between the valve body and spool of the proportional pressure control valve leading to abnormal operating conditions and finally critical damage to the transmission hydraulic system. The present study aimed to verify the valve control algorithm as a basic study of developing control logic that removes contaminants between the spool and the body of the proportional pressure control valve. To develop the algorithm, MATLAB/SIMULINK was used. PWM method was used to control the applied solenoid coil current. The effectiveness of the algorithm was verified by comparing the actual pressure of the normal valve with the actual pressure of the abnormal valve. Based on the present study findings, when the algorithm was applied, the response of the valve pressure according to the current became stable and oil contaminated particles were removed. In the future study, the control algorithm will be optimized for the stability of the proportional pressure reducing valve, and it will be verified in consideration with the driving of the clutch.

• 드라이브 ㆍ 컨트롤
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• 제15권4호
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• pp.39-47
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• 2018

Recently, as environmental regulations for earth-moving equipment have been tightening, advanced systems such as electronic control, have been introduced for energy savings. An IMV (Independent Metering Valve) consisting of four 2-way valves, is an electro-hydraulic control systems that provides more flexible controllability, and potential for energy savings in excavators, when compared to the conventional 4-way spool valve system. To fully maximize use of an IMV, the bi-directional flow control valve that can regulate a large amount of flow in both directions, should be adopted. The hydraulic circuit of an IMV applied to an excavator from an overseas construction equipment company, reveals the flow control valve with the compound of proportional solenoid valve for first stage, and 2-way spool valve for the second stage. Moreover, the two spools are interconnected by a feedback spring, presumed to compensate for flow force acting on the second stage spool. This paper addresses the static analysis of flow control valve in an IMV to investigate the improvement of robustness, against flow force by the feedback spring. From the steady-state analysis of flow control valve model, it can be concluded that the feedback spring facilitates maintaining linearity of spool displacement for control input, and relatively constant flow for load disturbance.

• 수산해양기술연구
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• 제37권3호
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• pp.163-173
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• 2001

연근해 어업의 조업 시스템을 개선하기 위한 연구의 일환으로 소형 어로 크레인을 설계, 제작하고, 크레인 암(arm)의 앙각 및 선회 조작에 따른 부하의 전후 및 좌우 흔들림과 부하장력의 변동을 측정하여 크레인의 동적 응답특성을 분석, 고찰한 결과는 다음과 같다. 1. 본 연구에서 설계, 제작한 어로 크레인의 능력은 2 T-M. 최대 작업 반경은 3.7m이고, 조작 방식으로 솔레노이드 밸브에 의한 수동 및 원격조작, 비례제어밸브에 의한 수동 및 비례조작, 컴퓨터에 의한 제어조작이 가능하여 어로작업을 효율적으로 수행하는데 널리 활용될 수 있을 것으로 판단된다. 2. 크레인의 앙각 제어 실린더(lifting control cylinder)의 단위 스트로크(stroke) 변화에 대한 크레인 암의 앙각 변화량은 약 $1.2^\circ$/cm이었고, 측정치와 계산치는 일치하는 경향 나타내었다. 3. 크레인 암의 전방에 위치한 부하를 솔레노이드 밸브 조작에 의해 수직으로 인양할 때, 맨 처음 나타나는 부하의 전후방향에 대한 흔들림 주기와 각도 변동폭은 각각 3.0sec, $\pm17.2^\circ$이었다. 또한, 크레인 암에 현수되어 있는 부하를 솔레노이드 밸브 조작에 의해 수평으로 이동시킬 때. 맨 처음 나타나는 부하의 좌우방향에 대한 흔들림 주기와 각도 변동폭은 각각 2.9 sec, $\pm11.0^\circ$이었다. 4. 크레인 암에 현수되어 있는 부하를 솔레노이드 밸브 조작에 의해 동시에 수직 및 수평으로 이동시킬 때, 크레인 암의 상승속도 및 선회속도는 각각 $4.46^\circ$/sec, $6.4^\circ$/sec이었다. 5. 크레인 암의 전방에 위치한 부하를 비례제어밸브 조작에 의해 수직으로 인양할 때, 맨 처음 나타나는 부하의 전후방향에 대한 흔들림 주기와 각도 변동폭은 각각 2.9sec,$\pm8.4^\circ$이었다. 또한, 크레인 암에 현수되어 있는 부하를 비례제어밸브의 조작에 의해 수평으로 이동시킬 때, 부하의 전후 및 좌우방향에 대한 흔들림이 거의 없어 비례제어밸브의 조작 변위량과 조작 속도를 적절히 조절하면 부하의 흔들림 현상을 대폭 감소시킬 수 있음을 알 수 있었다.

• 대한기계학회논문집A
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• 제21권5호
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• pp.719-726
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• 1997

The proportional pressure control valve having versatile functions and higher performance is an essential conponent in the open loop controlled rear wheel steering gear of the four wheel steering system in a passenger car. In this study, the authors suggest a new type of load pressure feedback mechanism which can make it easy to change the range of controlled pressure without changing the capacity of solenoid. The concept of suggested mechanism, composed of the pressure chamber with throttles in series, was described. The mathematical model was derived from the rear wheel steering gear consisting of a valve and a cylinder for the purpose of analyzing the valve characteristics. And the programme for computing the characteristic of the valve was developed. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed programme. The results from computations fairly coincide with those from experiments. And the results from experiments and computations show that the performance of new valve was as good as that of the already developed one and the new valve has advantages such as the easiness of changing the range of controlled pressure and the decrease of power loss at neutral position without the decline of performance.