• Title/Summary/Keyword: Progressive quadratic response surface method

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Tolerance Analysis and Design Improvement of a Lens System for Mobile Phone Camera (휴대폰용 카메라 모듈의 렌즈 시스템에 대한 공차 해석 및 설계 개선에 관한 연구)

  • Jung, Sang-Jin;Choi, Byung-Lyul;Choi, Dong-Hoon;Kim, Ju-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1063-1068
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    • 2008
  • A lens system of a camera module for mobile phones is comprised of the composition and design of various shapes of lens. To improve responses such as the modular transfer function (MTF), a lens system should always be constructed by considering uncertainty that can be caused by manufacturing and assembly error. In this study, tolerance optimization using the Latin Hypercube Sampling (LHS) technique is performed. In order to reduce the computational burden of the tolerance optimization process and decrease the influence from numerical noise effectively, we use the Progressive Quadratic Response Surface Modeling (PQRSM), which is one of Sequential Approximate Optimization (SAO) techniques. Using this method, we achieved optimal tolerance for each lens and obtained reliability for satisfying user‘s requirements. In addition, through the design process the manufacturing and assembly cost of a lens system was reduced.

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Optimal Design of a Heat Sink using the Sequential Approximate Optimization Algorithm (순차적 근사최적화 기법을 이용한 방열판 최적설계)

  • Park Kyoungwoo;Choi Dong-Hoon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.12
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    • pp.1156-1166
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    • 2004
  • The shape of plate-fin type heat sink is numerically optimized to acquire the minimum pressure drop under the required temperature rise. In constrained nonlinear optimization problems of thermal/fluid systems, three fundamental difficulties such as high computational cost for function evaluations (i.e., pressure drop and thermal resistance), the absence of design sensitivity information, and the occurrence of numerical noise are commonly confronted. Thus, a sequential approximate optimization (SAO) algorithm has been introduced because it is very hard to obtain the optimal solutions of fluid/thermal systems by means of gradient-based optimization techniques. In this study, the progressive quadratic response surface method (PQRSM) based on the trust region algorithm, which is one of sequential approximate optimization algorithms, is used for optimization and the heat sink is optimized by combining it with the computational fluid dynamics (CFD).

Design Optimization of an Automotive Injection Molded Part for Minimizing Injection Pressure and Preventing Weldlines (사출압력 최소화와 웰드라인 방지를 위한 자동차용 사출성형 부품의 최적설계)

  • Park, Chang-Hyun;Pyo, Byung-Gi;Choi, Dong-Hoon;Koo, Man-Seo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.66-72
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    • 2011
  • Injection pressure is an important factor in filling procedure for injection molded parts. In addition, weldlines should be avoided to successfully produce injection molded parts. In this study, we optimally obtained injection molding process parameters that minimize injection pressure. Then, we determined the thickness of the part to avoid weldlines. To solve the optimization problem proposed, we employed MAPS-3D (Mold Analysis and Plastics Solution-3 Dimension), a commercial CAE tool for injection molding analysis, and PIAnO (Process Integration, Automation, and Optimization) as a commercial PIDO (Process Integration and Design Optimization) tool. We integrated MAPS-3D into PIAnO, automated the analysis and design procedure, and performed optimization by employing PQRSM (Progressive Quadratic Response Surface Method) equipped in PIAnO. We successfully obtained optimization results, which demonstrates the effectiveness of our design method.

Simulation-based Intake Manifold Runner Length Optimization for Improving Performance, Fuel Consumption and Emission of a Gasoline Engine (가솔린 엔진의 성능, 연비, 배출 가스를 동시에 고려한 시뮬레이션 기반 흡기 다기관 길이 최적화)

  • Kang, Yong-Hun;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.62-67
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    • 2010
  • Exhausting fossil fuel and increasing concern of air pollution have brought on the change of the focus of developing new vehicles from performance to fuel economy and emission. The gasoline engines adopting the naturally aspirated way use the throttle-body for engine load control. Therefore, its pumping loss increases more than that of the diesel engine, and also mostly operating in a partial load condition has bad influence on fuel economy and emission. In these days, the continuous variable valve timing system and variable induction system are adopted in order to improve fuel consumption and emission. In this study, we optimize the runner length and operate region of variable induction system to simulataneously improve the performance, fuel economy, and emission of gasoline engine with employing GT-Power as a CAE tool for engine analysis and PIAnO as PIDO tool for process integration and design optimization.

Discrete element analysis for design modification of leveling blade on motor grader vehicle (모터 그레이더 평탄작업용 블레이드의 설계개선을 위한 개별요소법 해석)

  • Song, Chang-Heon;Oh, Joo-Young;Cho, Jung-Woo;Kim, Mun-Gyu;Seok, Jeong-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.423-438
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    • 2021
  • The blade of motor grader is used for scattering and leveling the aggregates on the foundation of road construction site. The paper performed a design improvement research of the blade part to enhance the working efficiency of motor graders. The scattering works of aggregates by blade driving were simulated by DEM (discrete element method) of a dynamic code. The four design parameters were selected and a specific leveling scenario for the simulation was determined. The nine blade models were numerically experimented, and the sensitivity of each factors was analyzed. Next, the design factors that influence a blade performance have been selected by ANOVA, and these key design factors were applied to the progressive quadratic response surface method (PQRSM). The optimum set of design factors of the blade was finally proposed.

The Development of Performance Analysis Code for Conceptual Design of Jet Fighters (전투기의 개념설계를 위한 성능해석 프로그램 개발)

  • Kim, Taewoo;Choi, Hyunmin;Choi, Byungryul;Lee, Sungjin;Nam, Hwajin;Choi, Donghoon;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.5
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    • pp.404-414
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    • 2013
  • In the conceptual design phase of jet fighters, the trade study is performed repeatedly for a selection of the baseline configuration. The automation of repeated trade study makes possible to select efficiently the baseline configuration. In this study, the performance analysis code was developed for the automation of trade study. The code was consists of the module of shape generation, the module of weight estimation, the module of mission performance analysis. 3D CAD Model can be generated by the module of shape generation and Weight can be estimated by using the empirical equation in the module of weight estimation. The module of mission performance analysis was able to calculate the mission performance about the arbitrary mission profile. In addition, the optimal mission performance can be calculated by using optimization method. By performing the validation, the code was confirmed to be able to apply to the conceptual design phase.

Optimal Vehicle Rear Suspension through Integration of Analysis and Design Process (해석 및 설계 프로세스 통합을 통한 차량 후륜 현가장치 최적화)

  • Kim, Dowon;Park, Dohyun;Lee, Jinhwa;Shin, Sangha;Choi, Jin-Ho;Choi, Byung-Lyul;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.72-81
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    • 2014
  • In this study, we perform the optimization of trailing arm bush in a vehicle rear suspension to improve the ride and handling performance. A design problem was formulated considering 2 objective functions and 7 constraints related to vehicle ride and handling performance. PIAnO, one of the PIDO (Process Integration and Design Optimization) tool, was used to automate analysis procedures and perform a design optimization. In order to assess relation between performances and design variables, we perform the DOE (Design of Experiments). To find the optimal solution, we used Progressive quadratic response surface method (PQRSM), one of the design optimization techniques equipped in PIAnO. As an optimization result, we got an optimal solution and could improve lateral force steer off-center by 43.0% while decreasing brake compliance at wheel center by 8.1%.