• Title/Summary/Keyword: Programmable logic controller

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Design of the timing controller for automatic magnetizing system

  • Yi Jae Young;Arit Thammano;Yi Cheon Hee
    • Proceedings of the IEEK Conference
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    • 2004.08c
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    • pp.468-472
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    • 2004
  • In this paper a VLSI design for the automatic magnetizing system has been presented. This is the design of a peripheral controller, which magnetizes CRTs and computers monitors and controls the automatic inspection system. We implemented a programmable peripheral interface(PPI) circuit of the control and protocol module for the magnetizer controller by using a O.8um CMOS SOG(Sea of Gate) technology of ETRI. Most of the PPI functions has been confirmed. In the conventional method, the propagation/ramp delay model was used to predict the delay of cells, but used to model on only a single cell. Later, a modified "apos;Linear delay predict model"apos; was suggested in the LODECAP(LOgic Design Capture) by adding some factors to the prior model. But this has not a full model on the delay chain. In this paper a new "apos;delay predict equationapos;" for the design of the timing control block in PPI system has been suggested. We have described the detail method on a design of delay chain block according to the extracted equation and applied this method to the timing control block design.

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The Development of CPLD Controller for Reducing Harmonics of 3 Phase Diode Rectifier (3상 다이오드정류기의 고조파 저감을 위한 CPLD 컨트롤러의 개발)

  • 김병진;박종찬;손진근;임병국;전희종
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.3
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    • pp.43-48
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    • 2000
  • In this paper, CPLD(Complex Programmable Logic Device) controller designed with VHDL is developed. With the controller, the harmonics from 3 phase diode rectifier are suppressed and power factor is also improved. The input current of diode rectifier is drawn from the ac mains only during the period in the ac cycle when the instantaneous voltage is greater than the voltage across the dc-link capacitor. The three bidirectional switches rated at very small power are installed in a conventional three phase diode rectifier. Using CPLD controller, an idle current charges to capacitors continuously. Results of simulation and experimental demonstrate a reduction of harmonics, a improvement of power factor and THD.

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A Case Study on Diagnosis and Checking for Machine-Tools with an OAC (개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.292-297
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    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

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Study on the Time Improvement of Interrupt Program by SFC (SFC언어에서 인터럽트 프로그램 시간개선에 관한 연구)

  • You, Jeong-Bong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.10
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    • pp.5134-5139
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    • 2013
  • Ladder Diagram(LD) or Sequential Function Chart(SFC) is used for the design of complex modern control system with Programmable logic controller(PLC). LD is the most widely utilized among PLC standard language. But recently, SFC is used frequently. SFC is very easy to grasp the sequential flow of control logic but is difficult for describing combinational logic. When the interrupt factor is occurred, the main program is stopped. And after the interrupt program is completed, the main program is restart. Therefore the more complex the interrupt program, the main program is interrupted downtime will be that much longer. In this paper, we propose the method for interrupt implementation without the dwell time of the main program by SFC language and confirm his feasibility through the simulation.

Development of Chip-based Precision Motion Controller

  • Cho, Jung-Uk;Jeon, Jae-Wook
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1022-1027
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    • 2003
  • The Motion controllers provide the sophisticated performance and enhanced capabilities we can see in the movements of robotic systems. Several types of motion controllers are available, some based on the kind of overall control system in use. PLC (Programmable Logic Controller)-based motion controllers still predominate. The many peoples use MCU (Micro Controller Unit)-based board level motion controllers and will continue to in the near-term future. These motion controllers control a variety motor system like robotic systems. Generally, They consist of large and complex circuits. PLC-based motion controller consists of high performance PLC, development tool, and application specific software. It can be cause to generate several problems that are large size and space, much cabling, and additional high coasts. MCU-based motion controller consists of memories like ROM and RAM, I/O interface ports, and decoder in order to operate MCU. Additionally, it needs DPRAM to communicate with host PC, counter to get position information of motor by using encoder signal, additional circuits to control servo, and application specific software to generate a various velocity profiles. It can be causes to generate several problems that are overall system complexity, large size and space, much cabling, large power consumption and additional high costs. Also, it needs much times to calculate velocity profile because of generating by software method and don't generate various velocity profiles like arbitrary velocity profile. Therefore, It is hard to generate expected various velocity profiles. And further, to embed real-time OS (Operating System) is considered for more reliable motion control. In this paper, the structure of chip-based precision motion controller is proposed to solve above-mentioned problems of control systems. This proposed motion controller is designed with a FPGA (Field Programmable Gate Arrays) by using the VHDL (Very high speed integrated circuit Hardware Description Language) and Handel-C that is program language for deign hardware. This motion controller consists of Velocity Profile Generator (VPG) part to generate expected various velocity profiles, PCI Interface part to communicate with host PC, Feedback Counter part to get position information by using encoder signal, Clock Generator to generate expected various clock signal, Controller part to control position of motor with generated velocity profile and position information, and Data Converter part to convert and transmit compatible data to D/A converter.

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A Study on Design and Operation Performance of Automatic Fire Detection Equipment (P-type One-class Receiver) by Bidirectional Communication (양방향 통신이 가능한 자동화재탐지설비(P형 1급 수신기)의 설계 및 동작특성에 관한 연구)

  • Lee, Bong-Seob;Kwak, Dong-Kurl;Jung, Do-Young;Cheon, Dong-Jin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.2
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    • pp.347-353
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    • 2012
  • In this paper, authors will develop the quick and precise remote controller of automatic fire detection equipment (P-type one-class receiver) based on information communication technology (IT). The remote controller detects the fire and disaster in the building automatically and quickly and then activates the facilities to extinguish the fire and disaster, monitoring such situation in a real time through wire-wireless communication network. The proposed remote controller is applied a programmable logic device (PLD) micom. of one-chip type which is small size and lightweight and also has highly sensitive-precise reliabilities. The one-chip type PLD micom. analyzes digital signals from sensors, then activates fire extinguishing facilities for alarm and rapid suppression in a case of fire and disaster. The detected data is also transferred to a remote situation room through wire-wireless network of RS232c and bluetooth communication, and then the situation room sends an emergency alarm signal. The automatic fire detection equipment (AFDE) based on IT will minimize the life and wealth loss while prevents fire and disaster.

An Implementation of Fuzzy Automatic Gauge Control for the Plate Steel Rolling Process (후판 압연공정에서 퍼지 두께제어 구현)

  • Hur, Yone-Gi;Choi, Young-Kiu
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.6
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    • pp.634-640
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    • 2009
  • The plate manufacturing processes are composed of the reheating furnace, finishing mill, cooling process and hot leveling. The finishing rolling mill (FM) as a reversing mill has produced the plate steel through multiple pass rolling. The automatic gauge control (AGC) is employed to maintain the thickness tolerance. The high grade products are forming greater parts of the manufacturing and customers are requiring strict thickness margin. For this reason, the advanced AGC method is required instead of the conventional AGC based on the PI control. To overcome the slow response performance of the conventional AGC and the thickness measurement delay, a fuzzy AGC based on the thickness deviation and its trend is proposed in this paper. An embedded controller with the fuzzy AGC has been developed and implemented at the plate mill in POSCO. The fuzzy AGC has dynamically controlled the roll gap in real time with the programmable logic controller (PLC). On line tests have been performed for the general and TMCP products. As the results, the thickness deviation range (maximum - minimum of the inner plate) is averagely from 0.3 to 0.1 mm over the full length. The fuzzy AGC has improved thickness deviation and completely satisfied customer needs.

Study on the application of a realtime simulator to the development of a controller for a space thermal environment chamber (실시간 플랜트 시뮬레이터를 이용한 우주 열환경 챔버 제어기 개발에 관한 연구)

  • Jung, Mu-Jin;Shin, Young-Gy;Choi, Seok-Weon;Moon, Guee-Won;Seo, Hee-Jun;Lee, Sang-Hoon;Cho, Hyok-Jin
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.216-221
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    • 2003
  • A thermal vacuum chamber is mainly used to simulate thermal environments of a test satellite in satellite orbits in which daily temperature variations range from 80K to above 400K depending on solar radiation under the vacuum below $10^{-4}$ torr. The test facility is quite complex and consists of expensive parts. So any modification of control software is discouraged in fear of unexpected system failure. The purpose of this study is to develop a realtime dynamics model of the thermal vacuum chamber in view of controller design and simulate its electrical inputs and outputs for interface with a PLC (programmable logic controller). A PLC program that was used in the thermal vacuum chamber is applied to the realtime simulator. The realized simulator dynamics is found to be quite similar to that of the thermal vacuum chamber and serve to an appropriate plant to verify the control performance of a programmed PLC.

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Control of Environments in Greenhouse Using Programmable Logic Controller (PLC를 이용한 온실의 환경제어)

  • 김동억;조한근;김형준
    • Journal of Biosystems Engineering
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    • v.23 no.6
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    • pp.599-606
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    • 1998
  • This study was carried out to develop the control system with PLC and its operating software and to investigate its control ability of greenhouse environments. Two experimental greenhouses were controlled by PLC and ON/OFF controller, respectively. In greenhouse controlled by PLC, target values of air temperature, relative humidity and $CO_2$ concentration were automatically changed. In warm-water heating, the variation of air temperature was reduced to $\pm$ $0.6^{\circ}C$ by the method of proportional-integration(PI) control with an inverter. In ventilation, the variation of air temperature was reduced, since windows open and close with multistage by mutual relation formula among the target, indoor, and outdoor temperature. Relative humidity at daytime was maintained with range of 35% to 55% by PLC controlled fogger. $CO_2$ concentration was automatically controlled from 300 to 800 $\mu$molㆍ$mol^{-1}$ according to amount of solar radiation. The suppling amount and frequency of nutrient solution were controlled by total integrated solar radiation. Difference in the yield of cucumber in the greenhouse controlled by PLC and by ON/OFF controller was not significant at the 5% level.

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Displacement Control of Pneumatic Actuator Equipped with PLC and Proximity Sensors (PLC와 근접센서를 이용한 공압 실린더의 변위제어)

  • Kim, Gun-Hoi;So, Jung-Duck
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.90-96
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    • 2008
  • A pneumatic system was proposed to evaluate displacement accuracy of the pneumatic actuator without external load and to analyze capability of integration of the proposed valve system. The proposed pneumatic system consisted of a combination of pneumatic valves, two proximity sensors, and a programmable logic controller(PLC). The position controller is based on the PLC controller connected with the proximity sensors. Displacement accuracy of the pneumatic cylinder stroke was tested by varying air pressures of the supply and discharge-side and strokes of the pneumatic cylinder. The displacement accuracy of the pneumatic cylinder stroke increased as the supply and discharge side of air pressure increased at the stroke length of 133mm. Also the displacement accuracy increased as the stroke length increased with a fixed supply and discharge side of air pressure of the pneumatic cylinder as 3.5 and $4.5kg/cm^2$, respectively. The most accurate displacement of the pneumatic cylinder(i.e., standard deviation of 0.01 mm) was obtained at the supply and discharge side of air pressure of 4.0 and $5.0kg/cm^2$, respectively, and strokes of 170 and 190 mm among arbitrarily selected supply and discharge side air pressures and strokes.