• Journal of applied mathematics & informatics
• /
• v.26 no.3_4
• /
• pp.739-750
• /
• 2008

A phenomenon which is seen in some of the manufacturing systems and production planning is chaos and the butterfly effect. The butterfly effect points out that in case of the presence of nonlinear relations in system and incorrect estimation of initial values of variables, the error in the estimates of system state will be intensified, and after a while there will be a large distance between available state of system and reality. Using mathematical means and computer simulation, we have tried to demonstrate that in a production system the numerical combination of Cycle Time (CT), Adjustment Time between existing and desired Work In Progress (WIP), and Adjustment Time between current and desired inventory can lead to chaos and butterfly effect in the behavior of the inventory state variable. Our paper concludes with a discussion of a hypothesis that emerged from this research.

• IE interfaces
• /
• v.12 no.3
• /
• pp.424-436
• /
• 1999

Due to environmental change in market, delivery satisfaction to customers and reduction of lead time are critical in the make-to-order manufacturing system. A case of production scheduling process restructuring is studied for one company which employed ERP system. Based on the standard module ERP package provided, they modified and added several functions for their specific processes, and implemented it in production scheduling. The ratio of delivery satisfaction has been improved from 51.1% to 60.8%, and manufacturing lead time has been reduced from 43 days to 30 days in average during 10 months. Moreover, they achieved several side effects such as real time production scheduling and workload analysis, information sharing over all departments, and improving flexibility in receiving orders.

• 제어로봇시스템학회:학술대회논문집
• /
• 2005.06a
• /
• pp.1118-1122
• /
• 2005

In order to keep production balance at a mixed-model assembly line and a painting line, large WIP(Work- In-Process) inventories are required between two lines. To increase the efficiency of line handling through reducing the inventories under this circumstance, this paper concerns with a sequencing problem for a mixed-model assembly line that includes a painting line where the uncertain elements regarding the defective products exist. Then, we formulate a new type of the sequencing problem minimizing the line stoppage time and the idle time with forecasting the supply time of the products from the painting line. Finally, we examine the effectiveness of the proposed sequencing through computer simulations.

• Journal of the Korean Operations Research and Management Science Society
• /
• v.10 no.2
• /
• pp.54-64
• /
• 1985

Biomass conversion processes have the potential for satisfying approximately 25% of the national demand for methane gas. At the current time very littel analytical work has been done to optimally design and operate the production facilities associated with these processes. This study was motivated by the high cost of these proposed systems. The biomass in storage decays (exponentially) with time while the batch methane production rate decreases (exponentially) over time. The basic problem is to determine the optimal residence times for batches in the anaerobic degester to maximize total production over a fixed planning horizon. The analysis characteries the form of the optimal policy and presents efficient algorithm for obtaining this solution.

• Proceedings of the Safety Management and Science Conference
• /
• 2012.04a
• /
• pp.561-571
• /
• 2012

In this study, which is the basis for industrial presses to target small and medium enterprises with production information system is designed. Production information in real time on-site digitizing and transmitting data to a standard PC is to base operations. Personnel management, safety management, production management is to increase the efficiency. Therefore, at low cost is to encourage computerization within the company. These embedded systems and wireless communication module has a database management program installed in order to raise productivity and competitiveness will improve.

• Journal of the Korean Data and Information Science Society
• /
• v.17 no.1
• /
• pp.63-76
• /
• 2006

Marine production forecasting in fisheries is a crucial factor for managing and maintaining fishery resources. Thus this paper aims to generate a forecasting model of total marine production. The most generally method of time series model is to generate the most optimal single forecasting model. But the method could induce a different forecasting results when it does not properly infer a model To overcome the defect, I am trying to propose a single forecasting through multiple time series model. In other word, by comparing and integrating the output resulted from ARIMA and VAR model (which are typical method in a forecasting methodology), I tried to draw a forecasting. It is expected to produce more stable and delicate forecasting prospect than a single model. Through this, I generated 3 models on a yearly and monthly data basis and then here I present a forecasting from 2006 to 2010 through comparing and integrating 3 models. In conclusion, marine production is expected to show a decreasing tendency for the coming years.

• IE interfaces
• /
• v.12 no.1
• /
• pp.121-131
• /
• 1999

In this article, a simulation model of a microwave oven assembly line is developed to identify system parameters to improve the system performances such as work-in-process inventories, production lead time, mean earliness, mean tardiness and in-time completion rate. System parameters investigated include dispatching rules, lot sizing, setup time reduction, demand increase, productivity improvement, production scheduling, hardware characteristics, etc. The model has been developed using SIMAN simulation language which has been demonstrated to be a powerful tool to simulate complex manufacturing systems. We have suggested the results obtained to improve the system performances of an existing production line.

• Journal of the Korea Society for Simulation
• /
• v.23 no.4
• /
• pp.229-235
• /
• 2014

Improving the time and cost efficiency of production systems is one of the important means of building competitive advantage and staying profitable in the ever increasing competitive business environment. Among others, CONWIP (constant work-in-process) and DBR (drum-buffer-rope) methods are widely used in improving production process efficiency. In this study, we have developed simulation models for a real button factory production system. We have tried to improve the efficiency of the production process by implementing these two approaches to our model. According to our results, both CONWIP and DBR production approaches were found to have equivalently better results in reducing the waiting time of the bottleneck process. By applying either of the two production systems, efficiency of the real production process can be significantly improved as the simulated model results demonstrate.

• Design & Manufacturing
• /
• v.18 no.2
• /
• pp.51-56
• /
• 2024

In this study, a tool was developed for analyzing production lead time in turning operations. It is expected to help to reduce machining time and to identify, for example, tool change intervals. The tool was developed using Visual Basic.Net and features a user-friendly graphical user interface (GUI) that allows users to easily input cutting conditions and calculate the usage time and feeding distance for each cutting tool based on a G-code program. Object-oriented programming techniques were also used to encapsulate and classify complex logic, thereby efficiently organizing and managing the functions and data structures of this analysis tool. The analysis tool provides various outputs. It calculates the use time of each detailed process of the turning operation, the use time of each tool, the use time of each type of feeding, and also generates the data needed for cutting time analysis, which can be visualized in charts. The analysis tool developed in this study is expected to significantly contribute to improving the efficiency of manufacturing processes and increasing productivity, particularly, in the manufacturing of components requiring massive material removal, such as aircraft parts.

• International conference on construction engineering and project management
• /
• 2015.10a
• /
• pp.401-404
• /
• 2015

Demand on free-form buildings is gradually increasing, yet owing to the difficulty of production-installation work, several problems occur in the construction phase upon construction of a building, including the increased cost and construction duration, and reduced constructibility. To solve these problems, a techonology to produce FCP using a CNC(Computerized Numeric Control) machine is developed. The technology is that the information of designed free-form buildings to the CNC machine is transferred, and the transferred information is used for RTM(Rod-Type Mold, the mold shaped by back-up rods) and PCM(Phase Change Material) shaping, and the shaped RTM and PCM have the role of molds to produce FCP. Construction duration and project cost are limited in building sites, so the efficiency of processes like production-installation of FCP for application of the technology is significant. Since it is almost impossible to change the production-installation process at the construction phase when they are established, process should be deliberately decided. Therefore, the purpose of the study is to propose a production-installation simulation model of free-form concrete panels, in aspect of PCM. This paper is establishing the process for production-installation of FCP, estimating time required by each construction type and proposing a time simulation model that changes according to various constraints based on the analyses. With the time simulation model, it will be possible to build a cost model and to review the optimal construction duration and project cost.