• Title/Summary/Keyword: Production system

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Developing a Layout Based Simulation Model for Production Planning of Small Motor Production System (소형모터 생산시스템의 생산계획수립을 위한 설비배치 기반의 시뮬레이션 모형 구축)

  • 김승환
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.65-65
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    • 1998
  • Manufacturing systems like a motor production process are analyzed using simulations than numerical analyses and/or heuristic methods due to their stochastic properties. The SME(small and medium enterprise) producing automotive motors that develop CIM systems to improve production performance is focused as an application site. We analyze and understand the system exactly using layout based simulation, and then we will suggest the initial feashible production-plan dependent on the layout to overcome weak-points of the current system(i.e., high WIPs, bottle-neck processes, due-date delays and etc.). And, solutions are suggested to increase performances of SMEs producing automotive motors in this paper. The simulation model built in this study is moedlled and analyzed with fully object-oriented methodology using SiMPLE++TM according to properties of production processes of the automotive motor. And, we will introduce ways to verify the model with developed templates for reusability when new needs will be occurred such as designing a new ship, extension or rearrangement of the system, change of production-plans, receiving urgent orders, and so on.

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The Change in News Video Production Environment by the Introduction of Network Production System

  • Won, Sung-Hoon;Choi, Won-Ho;Kim, Chee-Yong
    • Journal of information and communication convergence engineering
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    • v.9 no.1
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    • pp.110-116
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    • 2011
  • The production environment of fast and accurate news video has been continuously changing together with technology advance. Especially, the editing of the news video advanced focusing on the non-linear system by the introduction of digital technology and the recording of news video advanced to 'tapeless' base. In this new news video production environment, the recorded news videos are transmitted, edited and archived through the NPS (Network Production System), which dramatically improves the efficiency of the news video production. However, there are some issues which need to be resolved in the introduction of NPS. The purpose of this research is to identify the necessity of NPS introduction in the changing news video production environment, explore the issues which should be resolved and suggest the proper way to introduce the NPS to broadcasting companies.

Employment Contract-Based Management Model of Production Resources on Relation-Driven Fractal Organization (관계주도형 프랙탈 조직에서의 고용계약 기반 생산자원 관리모형)

  • Shin, Moonsoo
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.4
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    • pp.278-289
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    • 2013
  • Up-to-date market dynamics and intense competition have forced a production system to be more widely distributed and decentralized than ever, and the production system itself can be regarded as a collaborative network of autonomous production resources in which the responsibility of decision making is also decentralized into individual autonomous entities. The conventional resource management models, however, are not suitable for the distributed and decentralized environment because of their centralized nature. In this paper, an agent-based resource management model is proposed. The proposed model applies employment relation-driven fractal organization (FrOrg) into organizational model for distributed production resources and presents a resource management framework based on employment contracts. The fractal organization is a structured association in which a self-similar pattern recursively appears, and employment relations between production resources are recursively constructed throughout the entire production system.

Construction of Knowledge Base for Fault Tracking Expert System in Semiconductor Production Line (반도체 생산 라인에서의 이탈 처리 추적 전문가 시스템의 지식베이스 구축)

  • 김형종;조대호;이칠기;김훈모;노용한
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.1
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    • pp.54-61
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    • 1999
  • Objective of the research is to put the vast and complex fault tracking knowledge of human experts in semiconductor production line into the knowledge base of computer system. We mined the fault tracking knowledge of domain experts(engineers of production line) for the construction of knowledge base of the expert system. Object oriented fact models which increase the extensibility and reusability have been built. The rules are designed to perform the fault diagnosis of the items in production device. We have exploited the evidence accumulation method to assign check priority in rules. The major contribution is in the overall design and implementation of the nile base and related facts of the expert system in object oriented paradigm for the application of the system in fault diagnosis in semiconductor production line.

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A Case-Study of Implementing Lean Production System in Manufacturing Electronic Components (전자부품 생산 Line에 있어서 Lean 생산방식 적용에 대한 실증적 고찰)

  • Lee, Sang-Cheon;Wang, Jung-Il
    • IE interfaces
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    • v.12 no.3
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    • pp.468-479
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    • 1999
  • Lean production system can be defined as customer(product)-oriented production system with small lot size and flow-shop layout based on the JIT(Just-in-time) principles. In this paper, we introduce a case example of implementation of the Lean product ion system for manufacturing line of electronic component which has both machine processes and manual jobs. We also investigate the issues of implementing the Lean production system with the viewpoints of layout design scheme and JIT management rules. In the layout design, we propose the cell-line which has flow-shop layout with small lot size. In the management rules, the superior cell rule is applied in order to boost the needs of kaisen up. As the results of implementing the Lean production system, production lead time is decreased from 5 days to 1.5 days and also productivity and quality level arc surprisingly increased.

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JIT Production System of Domestic Manufacturers and It's Impact on Manufacturing Performance (국내 제조기업의 JIT생산방식의 도입과 제조성과에 관한 연구)

  • Kim Dae-Hong;Kim Sang-Bin
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.1
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    • pp.64-71
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    • 2005
  • The purpose of this study is to propose guidelines for introducing the Just-In-Time (JIT) production system to enhance the competitiveness of Korean manufacturing companies. This study employed an extensive survey on the use of the JIT production systems among different korean manufacturing companies to understand the current status of the JIT production system in use and to identify the benefits from implementing JIT production system. The survey has covered 170 manufacturing companies of different sizes from various sectors of Korean industries including electronics, automobiles, machineries, and textiles. In conclusion, our research results support that the JIT production system would contribute to increase the manufacturing performances of Korean manufacturing companies through lower inventory level and increased quality level.

A Case Study of Process Improvement of Office Work by application Toyota Production System (Toyota 생산시스템을 응용한 사무 부문의 프로세스 개선 사례)

  • Ree, Sang-Bok;Koh, Chang-Young
    • IE interfaces
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    • v.21 no.4
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    • pp.403-410
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    • 2008
  • Manufacture enterprise's environment is felt difficulty more and more by suddenly rise of oil and raw material price lately. In such difficult environment, Toyota Productive System is becoming good example to all enterprises because Toyota competitive power is rising every year. Now, Toyota Company is becoming benchmarking target. In this paper, we survey Toyota Production System, we try to apply advantage of Toyota Production System to Office Work. We propose TOOF (TOyota OFfice) system which is applied to modifying Toyota Production System in financial aid Business. We hope that Office Work are improved through TOOF system.

Work-order System for Make-to-orders (수주 산업에서의 작업지시 시스템)

  • Mok, Hak-Soo;Shin, Hyun-Chang
    • IE interfaces
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    • v.11 no.2
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    • pp.177-190
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    • 1998
  • The work-order performs an important role in make-to-order production. The development of work-order system in this production is more complex than work-order system in planing production. To construct work-order system, load of directors for work-order must be decreased, and production management between scheduling of master plan and current workshop conditions must be considered. In this study, we grasped troubles in present work-order system and flows of information for work order. Using these results are made database schemas and data flow diagrams for effective development of work-order system. And then, for successful establishment of work-order system and actual use of directors, we considered systematic and easy user-interface. For a case study, development procedures of work-order system are presented for plant factory.

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Establishment of Standard Model for Production Facility Informatization System for Molding Business and its Effect Analysis (성형제조업의 생산설비정보화 시스템 표준모델 구축 및 효과 분석)

  • Yoon, Kyung-Bae
    • Journal of the Korea Society of Computer and Information
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    • v.15 no.2
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    • pp.171-178
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    • 2010
  • The purpose of this research is to develop a standard model for the compilation of production results in molding business to establish the informatization system for the production facility among informatizadon projects which can generate the performance of medium and short term introduction of the project in implementing the system to small and medium industry. The theory on the development method for the standardization of informatization for production facility in molding business applies PSDM (Production System Development Method) for which a number of researches were already done while developing a standardization model by standardizing two processes of raw material demand/supply management and making sum total for production quantity which are main processes for production management process. On the basis of the result of this research, small and medium companies in molding business and relevant specialized IT companies which desire to establish production facility informatization systems will be able to establish more efficient system by applying standardized model, and the result of research will enable to facilitate the establishment of the system for them while providing reliability of the system. Through the application of the result of this research, it will be possible to accomplish the elimination of unreasonable factors in production process, the enhancement of product quality and the saving of production cost.

An Evaluation of the Configurations of Polyester Production System by Using Analytic Hierarchy Process (계층분석절차를 활용한 폴리에스터 생산라인 구성에 대한 평가)

  • Hyun, Yoonsoo;Jiang, Tao;Kim, Jaehee
    • The Journal of the Korea Contents Association
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    • v.19 no.12
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    • pp.565-572
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    • 2019
  • Optimization of production system of polyester manufacturing companies is an important task for strengthening the competitiveness of the domestic polyester industry. The purpose of this study is to present a way to evaluate the goodness of the polyester manufacturing systems determined by the combinations of production facilities and to derive the optimal configuration of the production system. To this end, the criteria or factors for the evaluating polyester production system were derived and the Analytic Hierarchy Process (AHP) was used. Using the AHP model, we derived weights on the criteria for evaluating polyester production system and drew priorities for the configurations of the production systems under consideration.