• Title/Summary/Keyword: Production layout

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A Case Study for a Process/Layout Design of a Sikhye Production Line (식혜(食醯) 생산(生産)라인의 공정(工程)/배치(配置) 설계(設計)에 대한 사례 연구)

  • Yang, Moon-Hee
    • IE interfaces
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    • v.16 no.4
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    • pp.450-462
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    • 2003
  • In this paper, we deal with a process and layout design for producing a planned amount of Sikhye in a given limited time period under a reasonable production schedule. We represent a Sikhye production line as a vector N, the element of which denotes the number of tanks required in each process and our objective is to find an appropriate vector which minimizes the total investment cost. We suggest a systematic method for finding an appropriate N and an appropriate layout to N. In detail, first, we decide the required sequence of processes and the required operations for each process and we estimate standard operating times. Second, constructing a precedence diagram, we find a critical path in order to reduce the total production lead time for a batch of Sikhye. Third, given a limited N space, we manage to construct manually each production schedule using both the processing times of the critical operations and transfer times. Finally, we find an optimal vector N which gives a minimum investment cost and meets both the time constraint and quantity constraint. In addition, with the estimated relative size of each tank, we suggest an appropriate conceptual layout design including an expansion area for future demands, based on the span technique used in the field of architectural design.

A Study on Application Method of GT (GT기법의 적용항법에 대한 연구)

  • 이현용;이승우;강경식
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.139-153
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    • 2000
  • To develope a domestic machinery industry, international competition through reducing cost by increasing productivity is as important as evolving technology and increasing quality. In this study, we have studied in application of GT technology. GT is a skill that acquires high productivity using part's resemblance for multi part and small size production like mass production. We have classified group, such as design, layout and the others, to be applied systematically. The design group includes retrieval for drawings and study for GT design. The layout group includes GT layout, analysis of production process and study for composition method. And others include scheduling, standardization and standard process.

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A Base Study on In-situ Production Layout of Free-form Concrete panels by System Dynamic (동적 분석기법을 이용한 비정형 콘크리트 패널의 현장생산 배치 기초연구)

  • Lim, Jeeyoung;Lee, Taick-Oun;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.154-155
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    • 2016
  • Although there is an increase in demand for free-form buildings, there are several problems such as increased cost and duration and decreased constructability arising from difficult member production and installation. To solve these problems, a technology to produce free-form panels using CNC machine was developed. According to the technology, the information on free-form buildings designed is delivered to the CNC machine, a form is shaped using the delivered information and free-form concrete panels are produced using the form. The limited construction site, duration and project cost as well as interferences with other work types should be considered upon in-situ production of free-form concrete panels. Thus, the purpose of this study is to conduct a base study on in-situ production layout of free-form concrete panels by system dynamics. With this study, we will discover the causal relationship of influence factors on in-situ production of free-form concrete panels, and improved productivity is expected through the production layout.

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Analysis on the factors influencing layout for production-installation work of Free-form Concrete Panels in PCM mold (PCM mold 측면에서 FCP 생산-설치 레이아웃 영향요인 분석)

  • Lim, Jeeyoung;Lee, Donghoon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.121-122
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    • 2015
  • The demand on free-form buildings is gradually increasing, but there are several problems such as increased cost and construction duration, and decreased constructability at the construction phase upon construction of a building owing to the difficulty of member production-installation. To solve these problems, a technology to produce FCP using a CNC machine was developed. Basically, it delivers the information on a free-form building designed to the CNC machine, the shapes of RTM and PCM are created using the information delivered and FCP are produced with the RTM and PCM which act as forms. Since the construction duration and project cost are limited on site, the efficiency of FCP production-installation is significant for application of the technology. For it is almost impossible to change the production-installation layout and process once they are set in the construction phase, they should be carefully determined. Before the production-installation layout are established, it is necessary to analyze the factors that influence the duration. Thus, the study intends to analyze influence factors in PCM mold on estimation of the production-installation duration for FCP. According to the analysis of influence factors, a simulation model for estimation of the duration that changes depending on the constraint conditions can be built.

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An Automated Nesting and Process Planning System of Irregularly Shaped-Sheet Metal Product With Bending and Piercing Operation for Progressive Working (굽힘 및 피어싱 공정을 갖는 불규칙형상 제품의 프로그레시브 가공을 위한 네스팅 및 공정설계 자동화 시스템)

  • Choi, Jae-Chan;Kim, Byung-Min;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.22-32
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    • 1998
  • This paper describes a research work of developing a computer-aided design of irregularly shaped-sheet metal product with bending and piercing operation for progressive working. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of five main modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking dimensions and the best utilization ratio of blank-layout within bending production feasibility area which is beyond ${\pm}30^{\circ}$ degrees intersecting angle between grain flow and bending edge line and which is suitable to progressive bending operation. Also the strip-layout drawing generated by a bending and a piercing operation according to punch profiles divided into automatically for external area of irregularly shaped-sheet metal product is displayed in graphic forms.

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On the Study of Rationalization of Plant Layout - Orient ed Non-massing Jobbing Production Shop - (설비배치합리화에 관한 연구 - 다품종소량생산형태를 중심으로 -)

  • 조남호;이근희
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.7 no.10
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    • pp.1-16
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    • 1984
  • The purpose of this paper is to develop rational layout model for small and medium scale industry in Korea. The methodology of this paper is to light the importance of small and medium scale company. Moreover, to overcome the problem of layout in non-massing jobbing production shop this paper is proposed four techniques. So proposed layout model is obtained analytically in single, multiple facility location problem The result of this paper is as follows : First, alternatives to overcome abnormal layout in small and medium company are 1) GT (Group Technology) 2) SLP (Systematic Layout Planning) 3) OR (Operations Research) 4) Computer Second, in single facility location problem, Gradient method and square weighted average method are studied. Lastly in multiple facility location problem, heuristic method is obtained.

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Mating Behaviour in Mulberry Silkworm, Bombyx mori (L.)

  • Saheb N. M. Biram;Singh Tribhuwan;Kalappa H. K.;Saratchandra B.
    • International Journal of Industrial Entomology and Biomaterials
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    • v.10 no.2
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    • pp.87-94
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    • 2005
  • Mating is an essential behavioural social event in the life cycle of silkworm, Bombyx mori (L.) for the perpetuation of population. A number of intrinsic and extrinsic factors and events of significant importance are involved in successful mating and egg deposition by an adult silk moth which besides biochemical, physiological and environmental factors also includes attraction of reproductively competent male and female moth for mating, duration and frequency of mating, age of moth at the time of mating, reuse of male moth in the production of eggs etc. An attempt has been made in this review article to elucidate briefly the behaviour of male towards female moth after eclosion, impact of duration and frequency of mating on egg deposition and oviposition, reuse of mated male moth in the production of quality and quantity eggs etc. in the silk-worm, B. mori and its significance in silkworm seed production.

Design of the strip layout using E die design of Cimatron (씨마트론 E 다이 디자인을 활용한 스트립레이아웃 설계)

  • Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.51-57
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    • 2008
  • It is important factor to design the strip layout drawing according to product properties in press die design. Press dies are important processes in production such as a car component, house electronics, computer parts etc. In this paper, the strip layout of parts was designed for transfer dies. Results of this study can be modify the punch, trim position and notching shapes of strip layout. Utilization ratio was 70.3% by conducting piercing and notching for scrap design and materials were arranged with wide width of blank layout.

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A Study on Systematic Layout Planning (체계적설비배치(體系的設備配置)에 관한 사례연구(事例硏究))

  • Yu, Ji-Gil;Sin, Hyeon-Sin
    • Journal of Korean Society for Quality Management
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    • v.14 no.2
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    • pp.61-68
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    • 1986
  • In this modern environment, manufacturing companies must continually persevere in their efforts to solve the problems encountered in the effort to improve productivity and quality while simultaneously reducing production costs. In this paper, we have approached the problem of layout planning by using the Muther' Systematic Layout Planning model (1961). This model applied the "H" company layout problem. In conclusion the "H" company mislayout in plant. We have a compare this model to old method ("H" company present layout), we produced a good result in layout.

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Simulation of Efficient FlowControl for Photolithography Process Manufacturing of Semiconductor

  • Han, Young-Shin;Lee, Chilgee
    • Proceedings of the Korea Society for Simulation Conference
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    • 2001.10a
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    • pp.269-273
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    • 2001
  • Semiconductor wafer fabrication is a business of high capital investment and fast changing nature. To be competitive, the production in a fab needs to be effectively planned and scheduled starting from the ramping up phase, so that the business goals such as on-time delivery, high output volume and effective use of capital intensive equipment can be achieved. In this paper, we propose Stand Alone layout and In-Line layout are analyzed and compared while varying number of device variable changes. The comparison is performed through simulation using ProSys; a window 98 based discrete system simulation software, as a tool for comparing performance of two proposed layouts. The comparison demonstrates that when the number of device variable change is small, In-Line layout is more efficient in terms of production quantity. However, as the number of device variable change is more than 14 titles, Stand Alone layout prevails over In-Line layout.

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