• Title/Summary/Keyword: Production automation

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Introduction of Automation and Control Issues for Hot Rolling Mill Processes

  • Lee, Duk-Man
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.175.1-175
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    • 2001
  • This paper handles main automation facilities and important control issues for hot rolling mill processes. Starting from the general procedures of production cycle, detailed tension control applications are handled based on field experiences and published research papers. Nowadays, quality control and delivery time control for products is becoming more and more important as the client demand is tighter than any other period. In this respect, control technology in steel making process takes very important position. Therefore, the objective of this paper is to share control problems with the people in academic field and by doing so, to get new and striking solution for the problems.

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The Integrated Information System of Small Business Industry for Computerization and Automation (중소기업 정보화를 위한 통합정보시스템 개발)

  • 김선욱;조재형
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.2
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    • pp.69-74
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    • 2000
  • The area of informatization in small business industry consists of production automation. management automation, and network. This paper mainly deals with the management automation which uses management information systems. Functionally speaking, there are four broad categories such as manufacturing, marketing. human resource, and accounting. However, since most of small business industries emphasize more on the manufacturing and marketing, an integrated information system with these two core processes has been developed based on object-oriented methodology. The system, one of the important steps in the stage model this paper proposes, has not only simple and essential features ensuring easy implementation, but also friendly interface and good modularity based on the object-oriented paradigm.

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Development of a Vision-based Blank Alignment Unit for Press Automation Process (프레스 자동화 공정을 위한 비전 기반 블랭크 정렬 장치 개발)

  • Oh, Jong-Kyu;Kim, Daesik;Kim, Soo-Jong
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.1
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    • pp.65-69
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    • 2015
  • A vision-based blank alignment unit for a press automation line is introduced in this paper. A press is a machine tool that changes the shape of a blank by applying pressure and is widely used in industries requiring mass production. In traditional press automation lines, a mechanical centering unit, which consists of guides and ball bearings, is employed to align a blank before a robot inserts it into the press. However it can only align limited sized and shaped of blanks. Moreover it cannot be applied to a process where more than two blanks are simultaneously inserted. To overcome these problems, we developed a press centering unit by means of vision sensors for press automation lines. The specification of the vision system is determined by considering information of the blank and the required accuracy. A vision application S/W with pattern recognition, camera calibration and monitoring functions is designed to successfully detect multiple blanks. Through real experiments with an industrial robot, we validated that the proposed system was able to align various sizes and shapes of blanks, and successfully detect more than two blanks which were simultaneously inserted.

A Technical Analysis of Real Time Location System for Automation in Construction (건설작업 자동화를 위한 실시간위치추적시스템 분석)

  • Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.15-18
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    • 2009
  • Due to its high dependency of manpower, construction work has several difficulties in terms of quality control, imbalance of supply and demand of qualified manpower, safety management for them and improvement of production. Such problems related to the management can be at some degree solved by introducing an automation facility. Since the unique environment of a construction site in the past was not structured, it is very hard to introduce a facility to automate construction work from operation of the equipment to assignment of where to work. This is a preliminary research for automation of construction work. In this study, the trend of development of a cutting-edge technology, RTLS, was researched and analyzed in order to review the possibility of utilizing RTLS in construction work and present a control mechanism for construction equipment. Although the presented mechanism is at the concept stage, which still has lots of restrictions to be solved, the application of the RTLS will be very much feasible. That is, if linkage of the study between the RTLS and the automation of construction is built, it will be expected to contribute to many fields such as cost reduction through efficient and systemic management, the reduction of construction period and precise construction as well as raising the level of the automation of domestic construction work.

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A Study on the Automation of Manufacturing and production Process for Press Die (프레스 금형의 가공 및 제작 공정의 자동화에 관한 연구)

  • Choi, Kye-Kwang;Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4108-4114
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    • 2010
  • The automation of the machining and manufacturing process of press die is designed to shorten the working time by avoiding unnecessary repetitive works and to obtain subject articles with standard quality. Automation as used in this paper includes 3-D die design, machining center, wire-cut electrical discharge machining, and drawing works. This paper deals with research work on the automation of the machining and manufacturing process of the press die after 3-D die design using the Irp bracket for the control box sensor. The research was conducted under the same setting as that of die design.

A Study on Improvement of Liquid Aluminum sulfate Manufacturing Process Using Automation Measurement System (자동화 계측 시스템 설계를 통한 액상황산알루미늄 제조 공정의 개선에 관한 연구)

  • Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.22 no.5
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    • pp.31-37
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    • 2017
  • In this Paper, we have Improved the Manufacturing Process of Liquid Aluminum Sulfate using the Design of Automated Measurement Systems. The Manufacturing Process of Liquid Aluminum Sulfate uses a Large Weight. The Quality of a Product Depends Highly on the Proportion of the Raw Material Input in the Production Process. Therefore, it is Very Important to Accurately Measure the Amount of Raw Material. For Automation Design, Load Cell Sensor which can Measure Large Weight Accurately and PLC Technology which is most used in Automation Process are Applied. The Content of Aluminum Oxide in the Aluminum Sulfate Produced before the Automation Design Varies from 8.023% to 8.250%. However, after Automation Design, the Amount of Change from 8.09% to 8.19% was Greatly Reduced. As a Result, we could Reduce the Quality Defect rate Due to Weighing Errors and Reduce Safety Accidents by Applying Automation System.

A Study for Small and Medium Warehouses Automation Framework (중소규모 보관창고의 자동화를 위한 프레임워크 연구)

  • Shin, Jae-Young;Kim, Hwan-sung;Park, Jong-Wwon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2017.11a
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    • pp.74-75
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    • 2017
  • The operations of the warehouses are labor intensive. Automation of the warehouse is made by efforts to shorten the work time and reduce the cost according to the change of the production form of the company and the buyer's demand. Storage warehouses vary in size and shape, and equipment and facilities used in storage warehouses vary according to purpose and use. In order to automate storage, it is necessary to introduce an operating system, which varies depending on the type of equipment and operation policy. In this paper, we review the requirements for the automation of small and medium-sized storage warehouses, and classify the equipment selection and operating system options into effective scenarios to introduce an effective automation system. Therefore, simulation is performed for each scenario, and the effect of automation is examined, and the effect of automation is verified through economic analysis through cost for automation introduction.

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Hole Identification Method Based on Template Matching for the Ear-Pins Insertion Automation System (이어핀 삽입 자동화 시스템을 위한 템플릿 매칭 기반 삽입 위치 판별 방법)

  • Baek, Jonghwan;Lee, Jaeyoul;Jung, Myungsoo;Jang, Minwoo;Shin, Dongho;Seo, Kapho;Hong, Sungho
    • KIPS Transactions on Computer and Communication Systems
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    • v.10 no.1
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    • pp.7-14
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    • 2021
  • In jewelry industry, the proportion of labor costs is high. Also, the production time and quality of products are highly varied depending on the workers' capabilities. Therefore, there is a demand from the jewelry industry for automation. The ear pin insertion automation system is the robot automatically inserts the ear pins into the silicone mold, and this automated system require accurate and fast hole detection method. In this paper, we propose optimal binarization method and a template matching method that can be applied in the ear pin insertion automation system. Through the performance test, it was shown that the applied method has an accuracy of 98.5% and 0.5 seconds faster processing speed than the Otsu binarization method. So, this automation system can contribute to cost reduction, work time reduction, and productivity improvement.

A Study on Trade Automation in Korea (한국의 무역자동화에 관한 고찰)

  • 전재경;이재승
    • Journal of the Korea Society of Computer and Information
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    • v.3 no.3
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    • pp.139-150
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    • 1998
  • Due to development of science and telecommunication with wide-spread computer supply, it could be done through computer automatically instead of manpower-work for paper transportation & paper approval. It is developed to so-called Factory Automation. Further, it is developed to Office Automation. Trading companies & concerned trade authorities are interested in Trade Automation that such technique is applied to trade work. Generally, Trade Automation means to realize paperless trade by exchanging electronic papers through inter-computers after concerned trade operators transformed various papers to electronic papers that computer could read. In case Trade Automation fix in the trade business, it is expected one of innovations among traditional paper work of trade business, namely without going import-export authorities, Customs office, Banks. Shipping companies, Marine insurance companies on hand-carrying papers, it could be fast, simple, correct to finish every trade procedures such as commercial business, foreign currency, customs clearance, transportations, insurance. terms of payment, etc., with Electronic Data Interchange through computer facilities. Especially, telecommunication for trade form could be helpful to proceed trade paper with one-run-method Further we can anticipate 6 effects for Trade Automation as belows : First, as explained just above articles, with completion for Trade Automation, every trade procedures can be done by computer. so, time to work can be diminished. namely. logistics cost including accessory costs for trade procedures can be saved much. Second, viewing to private enterprise, effect of Office Automation can be maximized and rapid, correct exchange for various trade informations could raise efficiency of enterprise management establishing rational production, storage, transportation and could raise competition improving standard for consumers's service. Third, establishing Trade Automation systems makes it easier piling-up of harbor cargo by pre-transmission of electronic paper & trade informations make it possible to finish customs clearance in advance and can be dispatched upon cargo arrival. Fourth, most of concerned trade authorities such as import-export approval office. financial authorities, transport & insurance companies concentrated in Metropolitan area(Seoul, In -Cheon, Kyung-Ki). Therefore, in case Trade Automation could be realized. it is possible to proceed trade business instantly in every country area by computer facilities. Also. it contribute well-balanced development for suburb. region area by suburb dispersion of trading companies. Fifth, on the way to Trade Automation establishment & its enlargement process. producing enormous demand for over-all telecommunication such as hardware. software. network makes opportunity to progress telecommunication industry & concerned industries. Finally. Trade Automation accelerate change of employment structure leading unnecessary labors on the industries of office & logistics to manufacturing area.

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A Theoretical Study on the Toyota Production System and Practical Example (도요타 생산방식(TPS)의 이론과 실제)

  • Lim, Jae-Hwa;Mok, Jin-Hwan
    • 한국산학경영학회:학술대회논문집
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    • 2006.06a
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    • pp.171-190
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    • 2006
  • Toyota 2005 annual report said Toyota has six consecutive fiscal year positive revenues and record breaking revenues during recent four consecutive years. Net profit is 11% grower than last year. (\11,000,000,000,000). In the spotlight they have record breaking net profit every year, their strongest point is their unique production system which come up with MUDA(waste) free and ongoing improvement activity. Their basic production philosophy is value added through improve production efficiency which can be possible by eliminating MUDA(waste). This basic philosophy's key points are "Just in Time" and "Automation with human". Recently, Korean manufacturing companies and service companies have a growing interest in Toyota Production System. They try to find ways for appling Toyota system to their companies. Through observing Toyota production theory, understand Toyota Production System, Through studying practical application in industrial fields, examine application possibility for Korean industry and more detailed researches are required.

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