• 한국시뮬레이션학회:학술대회논문집
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• 한국시뮬레이션학회 1998년도 추계학술대회 및 정기총회
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• pp.65-65
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• 1998

Manufacturing systems like a motor production process are analyzed using simulations than numerical analyses and/or heuristic methods due to their stochastic properties. The SME(small and medium enterprise) producing automotive motors that develop CIM systems to improve production performance is focused as an application site. We analyze and understand the system exactly using layout based simulation, and then we will suggest the initial feashible production-plan dependent on the layout to overcome weak-points of the current system(i.e., high WIPs, bottle-neck processes, due-date delays and etc.). And, solutions are suggested to increase performances of SMEs producing automotive motors in this paper. The simulation model built in this study is moedlled and analyzed with fully object-oriented methodology using SiMPLE++TM according to properties of production processes of the automotive motor. And, we will introduce ways to verify the model with developed templates for reusability when new needs will be occurred such as designing a new ship, extension or rearrangement of the system, change of production-plans, receiving urgent orders, and so on.

• 한국경영과학회:학술대회논문집
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• 한국경영과학회 2006년도 추계학술대회
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• pp.506-512
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• 2006

In this paper, we propose a lot-sizing and scheduling problem that seeks to minimize the sum of production cost and inventory cost over a given planning horizon while considering idle state of a machine in a batch production system. For this problem, we develop an integer programming model. And, we develop an efficient 2-phase heuristic algorithm to find a high quality feasible solution within reasonable time bounds. In the first phase, we seek to minimize the production cost by assigning batches to machines. Then, in the second phase, we find a production sequence of batches that reduces the inventory cost, while considering adding or deleting idle states between batches. Computational results show that the developed heuristic algorithm finds excellent feasible solutions within reasonable time bounds. Also, we could significantly reduce the total cost consisting of production cost and inventory cost by using the developed heuristic algorithm at a real manufacturing system that produces zinc alloys.

• 수산해양교육연구
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• 제27권1호
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• pp.308-318
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• 2015

In order to improve the competitiveness of Korean large purse seine fishery, the purpose of this study is to find out the problems and present the improvement of the production structure of Korean large purse seine fishery by comparing to the production structure of Norwegian purse seine fishery. Norwegian purse seine fishery has been operating labor and energy-saving systems through a single wire operation and avoiding fishing competition through the introduction of IVQ system with different types of fishing vessel and obtaining benefits from Leading fishery management integrated with fish pumps and cooling water systems. In contrast, our country has a large purse seine fishery issues such as high cost and low efficiency of production structures, the volatility of mackerel resources, the lack of leading fishery management after catching fishes, the reduction of fishing ground in accordance with the North East Asia EEZ system. To solve these problems, initiatives to improve the structure of our large purse seine fishery are as follows: First, Implementing the promotion of the effective immature fishes management and establishing Korea-China-Japan resource management system. Second, the promotion of reduction of fleet size, the review of possible single fishing operation, leading out to strengthen its competitiveness by switching to energy-efficient production systems through enhanced efforts at fisheries catches steps. Third, it is necessary to realize corporate through the diversification of business areas and the large-scale commercialization of production structure.

• 한국정보시스템학회지:정보시스템연구
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• 제26권2호
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• pp.143-164
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• 2017

Purpose The purpose of this study is to investigate to investigate the effects of cloud system on the efficiency improvement and cost-saving of production processes. It also tries to provide small- and medium-sized companies and IT practitioners with a practical guideline for a successful implementation of could systems. Design/methodology/approach This study was conducted by observing and analyzing a case of implementing a cloud system at a small-sized company having multiple job sites in terms of the improvement in data-sharing efficiency and cost-saving of production processes. Findings This study found that cloud system was an effective way of sharing data between and among production processes of geographically scattered job sites and thus, helped the company to remedy problems of work schedule and load-balance along sequential production processes. Cloud system also allowed the company to reduce the number of visits made by 3-inspectors to four job sites by 75% and the personnel cost related to inspectors' site visit.

• 산업경영시스템학회지
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• 제33권3호
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• pp.48-54
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• 2010

S plastic injection molding factory located at Namdong Industrial Complex in Incheon produces plastic parts for semiconductor, vacuum cleaners, office furniture, etc. It produces the parts to customers' order and delivers them directly to customers at due dates using the trucks of freight company. In recent years, it has been suffered from the excessive production cost, high lost sales rate, rigid response to customers' order, and high delivery cost, which affect negatively on its profit. This paper introduces a case study on the profit increase through a newly proposed production and distribution method which applies a make-to-stock and multi-visit delivery strategy at S plastic injection molding factory. The proposed method is evaluated by comparing with the current method with respect to sales profit using the historical data of customer demand. It is confirmed through the computational experiments that the proposed production and distribution method yields almost double increase in profit resulted from the increased production, reduced lost sales, reduced production cost, and reduced delivery cost.

• 대한산업공학회지
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• 제17권1호
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• pp.83-94
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• 1991

This study is concerned with the scheduling problem for mixed-model assembly lines in Just-In-Time(JIT) production systems. The most important goal of the scheduling for the mixed-model assembly line in JIT production systems is to keep a constant rate of usage for every part used by the systems. In this study, we develop two heuristic algorithms able to keep a constant rate of usage for every part used by the systems in the single-level and the multi-level. In the single-level, the new algorithm generates sequence schedule by backward tracking and prevents the destruction of sequence schedule which is the weakest point of Miltenburg's algorithms. The new algorithm gives better results in total variations than the Miltenburg's algorithms. In the multi-level, the new algorithm extends the concept of the single-level algorithm and shows more efficient results in total variations than Miltenburg and Sinnamon's algorithms.

• 제어로봇시스템학회논문지
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• 제11권4호
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• pp.344-352
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• 2005

The modem production systems are required to produce many items. This is due to the fact that society has become more complex and the customers' demands have become more varied. The demand for complex production systems of various purposes, which can flexibly change the content of work, has increased. One of such production systems is FMS (Flexible Manufacturing System). Limited resources must be used in FMS when a number of working procedures are simultaneously being undertaken because the conditions of stand-by job processes cannot be changed. Researchers are currently being conducted to determine ways of preventing deadlocks. In this study, we proposes the algorithm for detection and recovery of a deadlock status using the DDAPN(Deadlock Detection Avoidance Petri Net). Also, we apply the proposed algorithm has a feature to the FMS.

• 시스템엔지니어링학술지
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• 제17권2호
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• pp.1-8
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• 2021

This study proposes a systems engineering approach for the development of an advanced planning & scheduling (APS) system for a cosmetic case manufacturing factory. The APS system makes production plans and schedules based on the injection process, which consists of 27 plastic injection machines in parallel to control recommended inventory of products. The system uses machine operation/failure information and defective product/work-in-process tracking information to support intelligent scheduling. Furthermore, a genetic algorithm model is applied to handle the complexity of heuristic rules and machine/quality constraints in this process. As a result of the development, the recommended inventory compliance rate is improved by scheduling the 30-day production plan for 15 main products.

• 한국작물학회지
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• 제48권6호
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• pp.452-459
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• 2003

땅콩의 완전종실생산을 위해서는 150-180일의 생육기간이 소요되나 풋땅콩용으로 출하하면 총생육일수를 20-30일 정도 단축할 수 있을 뿐만 아니라 수확후 지상부 잔존유기물도 많이 남게 된다. 땅콩재배기간 단축에 따른 풋땅콩-무, 보리, 마늘과의 relay-cropping system에서 수확후 잔존 유기물의 토양환원 유무에 따른 각 작물들의 생육과 토양의 이화학성, 미생물상의 변화양상에 관한 기초자료를 얻어 남부지역 풋땅콩 안정생산기술을 확립하고자 수행한 시험결과를 요약하면 다음과 같다. 1. 작부체계별 시험후 토양경도는 풋땅콩 단작에서 가장 높았고, 토양 공 극율은 풋땅콩 단작 대비무, 보리, 마늘과 2모작 작부체계 처리에서 높 았으며 수확후 잔존유기물을 환원하였을 때 더욱 높아졌다. 2. 단작의 풋땅콩은 보리, 마늘과 2모작 작부체계상에서 재배된 풋땅콩에 비하여 도복 및 병 발생이 심하였다. 작부체계별 풋땅콩 수량은 단작에 비하여 풋땅콩-보리 및 풋땅콩-마늘 작부체계에서 증수하였으나, 유기 물 환원에 따른 수량 차이는 없었다. 3. 풋땅콩 후작의 마늘과 보리의 수량은 유기물 환원에 의하여 증대되었다. 4. C/N율이 높은 보리짚의 토양 환원에서 질소무기량이 증가하였고, 풋땅콩-보리와 풋땅콩-마늘의 작부체계에서 Pseudomonas spp.균 및 Trichoderma spp.균의 밀도가 높아져 풋땅콩의 친환경 작부체계로 추정되었다

• 산업경영시스템학회지
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• 제44권4호
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• pp.208-219
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• 2021

In the era of the 4th industrial revolution driven by the convergence of ICT(information and communication technology) and manufacturing, research on smart factories is being actively conducted. In particular, the manufacturing industry prefers smart factories that autonomously connect and analyze data. For the efficient implementation of smart factories, it is essential to have an integrated production system that vertically integrates separately operated production equipment and heterogeneous S/W systems such as ERP, MES. In addition, it is necessary to double-verify production data by using automatic data collection technology so that the production process can be traced transparently. In this study, we want to show a case of data-centered integration of a large aircraft parts processing factory that requires high precision, takes a long time, and has the characteristics of processing large raw materials. For this, the components of the data-oriented integrated production system were identified and the connection structure between them was explained. And we would like to share the experience gained through the design and implementation case. The integrated production system proposed in this study integrates internal components based on data, which is expected to serve as a basis for SMEs to develop into an advanced stage, and traces materials with RFID technology.