• Title/Summary/Keyword: Production Process Improvement

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The Product Supply Process Design for Fast Fashion Industry with BPMN (패스트 패션의 상품 공급 프로세스 설계에 관한 연구)

  • Park, Hyun-Sung;Park, Kwang-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.134-146
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    • 2011
  • This paper suggests the product supply process model based on the store and production capacity, assortment planning and quick response for fast fashion retailers with BPMN. In the fast fashion industry, the standardized business process model is required to respond quickly market trends and customer requirements based on the quantitative and qualitative criteria. Thus we define the product supply processes which incorporate forecasting and assortment plan, cost and profitability of the production, store capacity based on the visual merchandising, and production capacity of the fast fashion retailers. Also we design the key performance indicators to evaluate the effectiveness of these product supply processes. The product supply process model for the fast fashion has great significance in embracing the fast fashion product development process because it presents the holistic view of the product supply process of the fast fashion and provides a performance evaluation mechanism. A case study shows that adopting the processes, a Korean fast fashion company achieves improvement in various performance indicators.

The Guideline Construction for the Manufacturing Process of Working Environment Applying Ergonomic Engineering (인체공학을 적용한 제조공정 작업환경에 대한 가이드라인 구축)

  • Kim, Hwa-Sik;Choi, Seong-Dae
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.4
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    • pp.219-225
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    • 2010
  • A structure of line for producing products is variously changing to be automatic and one-person Cell-Line considering the physical burden for workers in manufacturing industry of electronic goods. However, workers tend to still accuse Work-related Musculoskeletal Disorders (including shoulder, waist, hand, wrist, leg etc.) as a simply repeated work by accelerating of the production speed for productivity improvement in the assembly line. Thus manufacturing engineers in charge of changing and set up newly for an assembly line are necessary to the construct of the guideline on human engineering. Especially. There is no standardized engineering-guide and it is difficult to create the exact work environment because the risk factor analysis and the improvement for assembly line are executed once a year on the current situation. I'd like to reduce the physical burden on workers through the effective improvement of processing by the guideline on working environment fit for a characteristic on manufacturing process when the process is changed or newly installed.

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A Case Study W Company on the productivity innovation by changing U-Line into the TPS (TPS를 이용한 자동차 Press 부품 가공 W사 사례연구)

  • Han, Myoung-Soo;Ree, Sang-Bok
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2010.04a
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    • pp.67-73
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    • 2010
  • This study began the study by instructing enterprises to change Batch Production into U-Line. This study suggested TPS U-Line building model process and applied it to some of their product line. By connecting concerned process elements into continuous operations. Outside orders were also switched to inside operations and executed in continuous operations, thereby about 100Km of transit distance became zero Km, Production lead Time was incredibly reduced. After all, 90% of Production Lead Time, 50% of handling fault, 3/4 of workers decreased and Productivity per Person enhanced which involves improving Batch Production into Continuous Production and applies it to the real world, so that small and medium enterprises can consult this study if the company is willing to make an improvement to their product line.

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Rubbing Cloth Evaluation Method for LCD Panels

  • Nakasu, Nobuaki;Honoki, Hideyuki
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.328-330
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    • 2004
  • In order to stabilize the rubbing process for liquid crystal panels, the authors developed "the sparkling dot area ratio evaluation method". This method quantifies the fiber length dispersion of rubbing cloths, which is a major cause of mura defects. The newly developed method enables quantitative evaluation of rubbing cloths and contributes to the improvement of rubbing process uniformity.

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A Study on the correction of production related problems in stainless steel rolling stocks (스테인레스강 차체의 제작 관련 문제 및 대책에 관한 연구)

  • Seo, Sung-Il
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.826-831
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    • 2004
  • In this study. problems caused during production process of stainless steel carbody are investigated and solutions are found out. Roll forming process to make complex shape is introduced and surface crack on high strength stainless steel plate is investigated. Also, surface indentation is discussed and the effect of welding condition is clarified. Insulated tip to reduce the indentation is recommended for improvement of surface smoothness. Lastly. corrosion of welded joint is discussed and the effects of material, stress and environment are investigated.

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The study on the Process Capability Index for Continuously Improvement Quality Safety (품질안전개선을 위한 공정능력지수의 연구)

  • Yang, Kwang-Mo;Oh, Sun-Il;Kang, Kyong-Sik
    • Journal of the Korea Safety Management & Science
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    • v.8 no.3
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    • pp.11-25
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    • 2006
  • It is necessary to deal with the process capability index carefully because it has been developed with certain assumptions. Companies make a decision on processes through the results obtained by using and treating data extracted from the processes. However if they have incorrect or wrong results, they cannot lead to proper outputs but also bring to loss of the competition in quality. Therefore, this study will show a method to analysis Cp (process capability ; CP) and an idea of mass-production on Pp (process performance ; PP) based on the Sigma Estimate which is one of the uncertainty in the process capability index and makes a lot of error. To apply this method, it is essential to understand and to analyze the processes exactly. Especially, it is required to establish the more accurate process capability index that can quickly and properly respond to changes on processes to recognize the small changes on the process which lies in specification in mass production system that the continual monitoring of quality managers is required.

Development of an index that decreases birth weight, promotes postnatal growth and yet minimizes selection intensity in beef cattle

  • Kenji Togashi;Toshio Watanabe;Atsushi Ogino;Masakazu Shinomiya;Masashi Kinukawa;Kazuhito Kurogi;Shohei Toda
    • Animal Bioscience
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    • v.37 no.5
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    • pp.839-851
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    • 2024
  • Objective: The main goal of our current study was to improve the growth curve of meat animals by decreasing the birth weight while achieving a finishing weight that is the same as that before selection but at younger age. Methods: Random regression model was developed to derive various selection indices to achieve desired gains in body weight at target time points throughout the fattening process. We considered absolute and proportional gains at specific ages (in weeks) and for various stages (i.e., early, middle, late) during the fattening process. Results: The point gain index was particularly easy to use because breeders can assign a specific age (in weeks) as a time point and model either the actual weight gain desired or a scaled percentage gain in body weight. Conclusion: The point gain index we developed can achieve the desired weight gain at any given postnatal week of the growing process and is an easy-to-use and practical option for improving the growth curve.

A study on the robust design for quality improvement of Wet Etchant manufacturing process (식각액(Wet Etchant)제조공정의 품질향상을 위한 강건설계에 대한 연구)

  • Choi, Yong-Seok;Hwang, Deock-Hyeong;Cho, Kwang-Hee;Oh, Sun-Il;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.14 no.1
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    • pp.155-165
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    • 2012
  • This essay talks about research of robust design for quality improvement of production procedure of Wet Etchant. It suggested the optimum design method in consideration of specific capability value that is the way to maximize the quality of product in the production system by using Daguchi parameter design method while finding factors affecting product quality with analysis of production system of product A from producer D. Also, it set long term of 6months as noise factor and let it to be the robust design that can find the optimum condition of control factor that is dull to the changes of each month, that is the change in noise factor. The control factor which affects the product quality is decided as combination method, temperature of raw material, combination time and as there are too many possibilities for combination methods, we performed 4 methods first based on previous research data then derived three ways with product that passed SPEC and set as the factor. As a result of application of optimum production procedure suggested in this essay to the actual production process with its standardization, there was a effect of drop of more than 10particles in comparison to the particle number of previous product and also it brought the effect that resulted the stable number of particle of under 30 that is what the client company suggested.

A Study on the Process Design of Advanced Planning & Scheduling for Transformer Operation Improvement (변합기 공정 개선을 위한 APS(Advanced Planning & Scheduling) 프로세스 설계에 관한 연구)

  • Hwang, Duk-Hyuong;Nam, Seung-Don;Cho, Young-Wook;Oh, Sun-Il;La, Seoung-Hun;Kang, Kyong-Sik
    • Journal of the Korea Safety Management & Science
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    • v.14 no.2
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    • pp.159-166
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    • 2012
  • As enterprises, based on the forecast of the customer's demand and collaboration with the suppliers, establish the integrated system directing supply, production, and distribution for the increase of productivity, Thus, this study intends to find the most urgent and critical factors for the improvement of the information system by externalizing factors affecting the operation of information system, suggest the process to improve the relevant functions of information system, and design the process. As a result of the analysis of the previous studies on the improvement of the information system, many studies were conducted on the improvement of ERP and SCM, yet there was no study conducted targeting about APS (Advanced Planning & Scheduling). Thus, this study chose APS as the subject for the design of the process for the improvement for the information system.

A Study on the improvement of procurement logistics for synchronous manufacturing (동기화 생산을 위한 조달물류 개선에 관한 연구)

  • Yoo, Sung-Hee;Jang, Jung-Hwan;Zhang, Jing-Lun;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.15 no.4
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    • pp.261-267
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    • 2013
  • In automobile company it is needed to establish the collaborative relationship between the assembly company and the part manufacturing company. In this paper we established the improvement for the procurement logistics and logistics in assembly company and thus we derived the near optimal procurement cycle through the simple EXCEL simulation and the improved inventory management method for H automobile company in CHINA. At this time we adopted the pull manufacturing process instead of push manufacturing process. We resulted that the manufacturing activity of both companies was stabilized and the usage of storage area in assembly company was reduced by 50%, especially it was reduced by 100% in the case of directly delivering the parts to assembly line through the third party logistics company.