• Title/Summary/Keyword: Production Method

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A Study on Smart Factory Construction Method for Efficient Production Management in Sewing Industry

  • Kim, Jung-Cheol;Moon, Il-Young
    • Journal of information and communication convergence engineering
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    • v.18 no.1
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    • pp.61-68
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    • 2020
  • In the era of the fourth industrial revolution, many production plants are gradually evolving into smart factories that apply information and communication technology to manufacturing, distribution, production, and quality management. The conversion from conventional factories to smart factories has resulted in the automation of production sites using the internet and the internet of things (IoT) technology. Thus, labor-intensive production can easily collect necessary information. However, implementing a smart factory required a significant amount of time, effort, and money. In particular, labor-intensive production industries are not automated, and productivity is determined by human skill. A representative industry of such industries is sewing the industry. In the sewing industry, wherein productivity is determined by the operator's skills. This study suggests that production performance, inventory management and product delivery of the sewing industries can be managed efficiently with existing production method by using smart buttons incorporating IoT functions, without using automated machinery.

Approximate analysis of the serial production lines (분할기법을 이용한 직렬 생산라인의 근사화 해석)

  • 서기성;강재현;이창훈;우광방
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.406-410
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    • 1990
  • This paper presents an approximate analysis of the serial production lines using decomposition technique. A serial production line consists of a series of unreliable machines separated by finite buffers. The serial production line is evaluated by approximation method, the results of which are compared with those examined by the discrete time event simulation, based on this approximation method, a gradient technique is proposed, which improves the efficiency of an operation of production line through the re-allocation of buffers.

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Technology Trend for Gas Hydrate Production Method by the Patent Analysis (특허 분석에 의한 가스 하이드레이트 제조 기술 동향)

  • Kang, Seong-Pil;Seo, Yu-Teak;Keum, Young-Sup;Ahn, Myung-Hee
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.2
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    • pp.171-181
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    • 2008
  • There are several methods for the gas hydrate production such as spraying water with countercurrent gas flow, stirring water-gas mixture, and flowing water with micro-bubble, etc. These days it has been widely studied for the gas hydrate production method, having low energy consumption and high efficiency. In this paper, patents in the gas hydrate production method were gathered and analyzed. The search range was limited to the open patents of USA, European Union (EP), Japan (JP), and Korea (KR) from 1991 to 2007. Patents were gathered by using keywords searching and filtered by crucial criteria. The trends of the patents were analyzed by the years, countries, companies, and technologies.

Efficacy of Auxiliary Traits in Estimation of Breeding Value of Sires for Milk Production

  • Sahana, G.;Gurnani, M.
    • Asian-Australasian Journal of Animal Sciences
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    • v.12 no.4
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    • pp.511-514
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    • 1999
  • Data pertaining to 1111 first lactation performance record of Karan Fries (Holstein-Friesian $\times$ Zebu) cows spread over a period of 21 years and sired by 72 bulls were used to examine the efficiency of sire indices for lactation milk production using auxiliary traits. First lactation length, first service period, first calving interval, first dry period and age at first calving were considered as auxiliary traits. The efficiency of this method was compared with simple daughter average index (D), contemporary comparison method (CC), least-square method (LSQ), simplified regressed least-squares method (SRLS) and best linear unbiased prediction (BLUP) for lactation milk production. The relative efficiency of sire evaluation methods using one auxiliary trait was lower (24.2-32.8%) in comparison to CC method, the most efficient method observed in this study. Use of two auxiliary traits at a time did not further improve the efficiency. The auxiliary sire indices discriminate better among bulls as the range of breeding values were higher in these methods in comparison to conventional sire evaluation methods. The rank correlation between breeding values estimated using auxiliary traits were high (0.77-0.78) with CC method. The rank correlation among auxiliary sire indices ranged from 0.98 to 0.99, indicating similar ranking of sire for breeding values of milk production in all the auxiliary sire indices.

Production Control in Multiple Bottleneck Processes using Genetic Algorithm (GA를 이용한 복수 애로공정 생산방식제어)

  • Ryoo, Ilhwan;Lee, Jung-ho;Lee, Jonghwan
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.1
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    • pp.102-109
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    • 2018
  • This paper seeks to present a multi-control method that can contribute to effective control of the production line with multiple bottleneck processes. The multi-control method is the production system that complements shortcomings of CONWIP and DBR, and it is designed to determine the raw material input according to the WIP level of two bottleneck processes and WIP level of total process. The effectiveness of the production system developed by applying the multi-control method was verified by the following three procedures. Raw material input conditions of the multi-control method are as follows. First, raw materials are go into the production line when the number of the total process WIP is lower than established number of WIP in total process and first process is idle. Second, raw materials are introduced when the number of WIP of two bottleneck processes is lower than the established number of WIP of each bottleneck process. Third, raw materials are introduced when the first process and in front of bottleneck process are idle even if the number of WIP in the total process is less than established number of WIP of the total process. The production line with two bottleneck processes was selected as the condition for production environment, and the production process modeling of CONWIP, DBR and multi-control production method was defined according to the production condition. And the optimum limited WIP level suitable for each system was obtained by applying a genetic algorithm to determine the total limited number of WIP of CONWIP, the limited number of WIP of DBR bottleneck process, the number of WIP in the total process of multi-control method and the limited number of WIP of bottleneck process. The limited number of WIP of CONWIP, DBR and multi-control method obtained by the genetic algorithm were applied to ARENA modeling, which is simulation software, and a simulation was conducted to derive result values on the basis of three criteria such as production volume, lead time and number of goods in-progress.

Performance Evaluation of a Multi - Item Production System Operated by the CONWIP Control Mechanism (CONWIP 통제방식에 의해 운영되는 다품목 생산시스템의 성능평가)

  • Park, Chan-Woo;Lee, Hyo-Seong;Kim, Chang-Gon
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.1
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    • pp.1-13
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    • 2002
  • We study a multi-component production/inventory system in which individual components are made to meet various demand types. We assume that the demands arrive according to a Poisson process, but there is a fixed probability that a demand requests a particular kit of different components. Each component is produced by a flow line with several stations. The production of each component is operated by the CONWIP control mechanism. To analyse this system, we propose an approximation method based on aggregation method. In application of the aggregation method, a product-form approximation technique as well as a matrix-geometric method is used. Comparisons with simulation show that the approximation method provides fairly good results.

Effect of Different Tumbling Marination Methods and Time on the Water Status and Protein Properties of Prepared Pork Chops

  • Gao, Tian;Li, Jiaolong;Zhang, Lin;Jiang, Yun;Yin, Maowen;Liu, Yang;Gao, Feng;Zhou, Guanghong
    • Asian-Australasian Journal of Animal Sciences
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    • v.28 no.7
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    • pp.1020-1027
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    • 2015
  • The combined effect of tumbling marination methods (vacuum continuous tumbling marination, CT; vacuum intermittent tumbling marination, IT) and effective tumbling time (4, 6, 8, and 10 h) on the water status and protein properties of prepared pork chops was investigated. Results showed that regardless of tumbling time, CT method significantly decreased the muscle fiber diameter (MD) and significantly increased the total moisture content, product yield, salt soluble proteins (SSP) solubility, immobilized water component (p<0.05) compared with IT method. With the effective tumbling time increased from 4 h to 10 h, the fat content and the MD were significantly decreased (p<0.05), whereas the SSP solubility of prepared pork chops increased firstly and then decreased. Besides, an interactive effect between CT method and effective tumbling time was also observed for the chemical composition and proportion of immobilized water (p<0.05). These results demonstrated that CT method of 8 h was the most beneficial for improving the muscle structure and water distribution status, increasing the water-binding capacity and accelerating the marinade efficiency of pork chops; and thus, it should be chosen as the most optimal treatment method for the processing production of prepared pork chops.

A Study on the Generation of the Production Material Information of a Building Block and the Simulation of the Block Erection (선체 블록의 물량 정보 생성 및 블록 탑재 시뮬레이션에 관한 연구)

  • Lee K.Y.;Roh M.I.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.2
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    • pp.115-127
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    • 2006
  • At the initial design stage, the generation process of the production material information of a building block and the simulation process of the block erection, which are required to perform the production planning and scheduling, have been manually performed by using 2D drawings, data of parent ships, and design experiences. To make these processes automatic, the accurate generation method of the production material information and the convenient simulation method of the block erection using the 3D CAD model, which was generated from the initial hull structural design system early developed by us, were proposed in this study. For this, a 3D CAD model for a whole hull structure was generated first, and the block division method for dividing the 3D CAD model into several building blocks was proposed. The generation method of the production material information for calculating the weight, center of gravity, painting area, joint length, etc. of a building block was proposed as well. Moreover, the simulation method of the block erection was proposed. Finally, to evaluate the efficiency of the proposed methods for the generation of the production material information and the simulation of the block erection, these methods were applied to corresponding processes of a deadweight 300,000 ton VLCC (Very Large Crude oil Carrier). As a result, it was shown that the production material information of a building block can be accurately generated and the block erection can be conveniently simulated in the initial design stage.

Salt Production on the Young-Hea of Eastern Coast in Yi-dynasty (조선시대(朝鮮時代) 자고(煮?) 생산과정(生産過程) - 동해안(東海岸)(영해(寧海))을 중심(中心)으로 -)

  • Choi, Sung-Ki
    • Journal of the Korean Society of Food Culture
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    • v.1 no.3
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    • pp.279-294
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    • 1986
  • In order to survey the traditional salt production at the eastern coast, Young-Hae, in Yi-dynasty, data of salt production were collected through interviewing with whom had received the skill from ancestors and analyzed the data. The results obtained were as follows. Salt-producer take the salt water containing much salt and then he transported the salt-water by having water buckets an back in with using the water-toting device (Mul ji ge). Finally he carried out the irrigation (Mul dae gi) to a ditch (Dorang). It is noteworthy that the East-sea salt production method was not selecting a method of salt-pond style with a bank for salt production but using the salt water transportation fashion without a bank for that. Judging from these facts, we could conclude that traditional salt production method was handed down into the Yi-dynasty from ancient times.

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Model-based Estimation of Production Parameters of Electronics FAB Equipment (모델기반의 전자부품 FAB설비 생산기준정보 추정)

  • Kang, Dong-Hun;Kim, Min-Kyu;Choi, Byoung-Kyu;Park, Bum-Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.2
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    • pp.166-173
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    • 2007
  • In this paper, we propose a model-based approach to estimating production parameters of semiconductor FAB equipment. For FAB scheduling, for example, we need to know equipment's production parameters such as flow time, tact time, setup time, and down time. However, these data are not available, and they have to be estimated from material move data such as loading times and unloading times that are automatically collected in modern automated semiconductor FAB. The proposed estimation method may be regarded as a Bayes estimation method because we use additional information about the production parameters. Namely, it is assumed that the technical ranges of production parameters are known. The proposed estimation method has been applied to a LCD FAB, and found to be valid and useful.