• Title/Summary/Keyword: Production Cost

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Techno-economic Analysis of Power to Gas (P2G) Process for the Development of Optimum Business Model: Part 1 Methane Production

  • Roy, Partho Sarothi;Yoo, Young Don;Kim, Suhyun;Park, Chan Seung
    • Clean Technology
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    • v.28 no.2
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    • pp.182-192
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    • 2022
  • This study provides an overview of the production costs of methane and hydrogen via water electrolysis-based hydrogen production followed by a methanation based methane production technology utilizing CO2 from external sources. The study shows a comparative way for economic optimization of green methane generation using excess free electricity from renewable sources. The study initially developed the overall process on the Aspen Plus simulation tool. Aspen Plus estimated the capital expenditure for most of the equipment except for the methanation reactor and electrolyzer. The capital expenditure, the operating expenditure and the feed cost were used in a discounted cash flow based economic model for the methane production cost estimation. The study compared different reactor configurations as well. The same model was also used for a hydrogen production cost estimation. The optimized economic model estimated a methane production cost of $11.22/mcf when the plant is operating for 4000 hr/year and electricity is available for zero cost. Furthermore, a hydrogen production cost of $2.45/GJ was obtained. A sensitivity analysis was performed for the methane production cost as the electrolyzer cost varies across different electrolyzer types. A sensitivity study was also performed for the changing electricity cost, the number of operation hours per year and the plant capacity. The estimated levelized cost of methane (LCOM) in this study was less than or comparable with the existing studies available in the literature.

Change to Plan Budgeting According to Development of the Environment of Performing Arts in Korea (공연여건 성장에 따른 예산계획의 변화모색)

  • Jeong, Dal-Young
    • The Journal of the Korea Contents Association
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    • v.14 no.11
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    • pp.102-110
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    • 2014
  • It is a time to change the investment system for performances of co-producing according to development of the environment of performing arts in Korea. If we keep producing performances through the conventional method of the investment, we soon fall behind because production costs will increase by extension of the performance period. Investment companies generally require to the production company the investment principal guarantee as a condition for a investment. Producing companies have been producing performance with only ticket revenue and money of investment companies without their own money. Those two unreasonable things have raised a risk. So first of all, it is necessary to account marginal cost instead of average cost to decide more exactly open-running of performance. Second, it is necessary to change total cost as an investment parameter to production cost to avoid the unreasonable demands, such as a principal guarantee to production company. Therefore, we have to accept the budget planning of the United States to account the marginal cost and the production cost.

An economic lot scheduling problem considering controllable production rate and mold cost (생산속도 조절이 가능한 단일설비에서 금형비용을 고려한 경제적 생산계획)

  • 문덕희;조상종;김진욱
    • Korean Management Science Review
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    • v.13 no.3
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    • pp.37-48
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    • 1996
  • This paper presents an Economic Lot Scheduling Problem in which controllable production rates are considered. We also take into account the controllable range of production rate (i.e., maximum and minimum production rate) of each product and the mold cost which varies to the production rate. A mathematical model is developed and an iterative solution procedure is suggested. The objective of this problem is to minimize production related cost and the decision variables are common production cycle time and production rate of each product. As a case study, we adapted this model to the press machine of a company.

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Mechanized tunnels lining prefabricated segments production methods

  • Elaheh Banihashemigargari;Amir H. Rezaeifarei
    • Geomechanics and Engineering
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    • v.32 no.5
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    • pp.503-512
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    • 2023
  • In tunneling projects, a significant part of the costs is spent on segment production. By more economically producing, the cost of tunnel construction can be greatly reduced, especially in long and large-diameter tunnels. In the present study, the effect of using the Carousel method in the improvement of the production system performance compared to the conventional Static system has been studied. To carry out the research, a quantitative comparison of cost and production time was carried out for two production methods using the available documentation. The opinions of experts have been obtained using questionnaires and qualitative comparison of cost, time and production quality was done by implementation of statistical analysis. The SPSS software and the univariate t-test were used to analyze the questionnaires. According to the results of statistical analysis with SPSS, the use of the Carousel method will reduce production time and costs along with increasing manufacturing quality. According to the documentation analysis, the Carousel method reduces the cost of production by almost 30% and leads to a reduction of the production time to approximately 40% of the Static moulds system. The Carousel method has a higher production rate, efficiency, and better performance. Research into quantifying the benefits of Carousel method in the production system performance is very limited. This comparison is based on real information from the under construction Tabriz Metro project. This article can be very helpful in choosing the best production method.

A Production-and-Scheduling for One-Vendor Multi-Buyer Model under the Consolidation Policy (다수 고객 통합전략을 활용하는 생산 및 물류계획 수립)

  • Noh, K.W.;Sung, C.S.;Lee, Ik Sun
    • Korean Management Science Review
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    • v.31 no.3
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    • pp.13-26
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    • 2014
  • This paper considers an integrated one-vendor multi-buyer production-inventory model where the vendor manufactures multiple products in lot at their associated finite production rates. In the model, it is allowed for each product to be shipped in lot to the buyers even before the whole product production is not completed yet. Each product lot is dispatched to the associated buyer in a number of shipments. The buyers consume their products at fixed rates. The objective is to the production and shipment schedules in the integrated system, which minimizes the total cost per unit time. The total cost consists of production setup cost, inventory holding cost and shipment cost. For the model, an iterative optimal solution procedure with shipment consolidation policy incorporated. It is then tested through numerical experiments to show how efficient and effective the shipment consolidation policy is.

An Integer Programming Model and Heuristic Algorithm to Solve Batch Production Scheduling Problem Considering Idle State (대기 상태를 고려한 배치 단위 생산 공정에서 생산계획 수립을 위한 정수계획법 모형 및 휴리스틱 알고리즘 개발)

  • Han, Jung-Hee;Lee, Young-Ho;Kim, Seong-In;Park, Eun-Kyung
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.506-512
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    • 2006
  • In this paper, we propose a lot-sizing and scheduling problem that seeks to minimize the sum of production cost and inventory cost over a given planning horizon while considering idle state of a machine in a batch production system. For this problem, we develop an integer programming model. And, we develop an efficient 2-phase heuristic algorithm to find a high quality feasible solution within reasonable time bounds. In the first phase, we seek to minimize the production cost by assigning batches to machines. Then, in the second phase, we find a production sequence of batches that reduces the inventory cost, while considering adding or deleting idle states between batches. Computational results show that the developed heuristic algorithm finds excellent feasible solutions within reasonable time bounds. Also, we could significantly reduce the total cost consisting of production cost and inventory cost by using the developed heuristic algorithm at a real manufacturing system that produces zinc alloys.

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FODDER PRODUCTION AT SAVAR DAIRY FARM: AN ECONOMIC ANALYSIS

  • Rahman, S.M.A.;Begum, J.;Alam, J.
    • Asian-Australasian Journal of Animal Sciences
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    • v.9 no.4
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    • pp.411-420
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    • 1996
  • Asia Triple HIn this study an attempt was made to determine the cost of producing fodders at Savar Dairy Farm (SDF). For this purpose, all seasonal fodders, such as Maize, Jowar, Cowpea and Oat and all perennial fodders, such as Para and Napier were studied. The highest acreage of land was allocated to high-land Para (33.8%) and the lowest acreage (2.7%) was devoted to Cowpea. Jowar attained the highest yield (74.2 tons) per hectare and Maize attained the lowest yield (25.8 tons/h). The highest cost per hectare was attributed to Jowar (TK. 20944.18) while the lowest cost was attributed to low-land para (TK. 10349.86). The cost of production of fodder per kilogram was the highest (TK. 0.66) for Maize and the lowest for Oat (TK. 0.24). The cost of production of low-land Para was much lower than that of high land Para. The per kilogram cost of silage production was the highest (TK. 0.71) for Maize and the lowest (TK. 0.31) was for Napier. The gross return analysis further showed that the highest net margin and B:C ratio were observed for Napier followed by Low-land Para, Jowar, Oat, Cowpea, High-land Para and Maize. Therefore, those fodders whose B:C ratios and yield/ha were higher should be allocated more area of land to stimulate increased returns to SDF in the future is suggested.

Analysis of Hydrogen Production Cost by Production Method for Comparing with Economics of Nuclear Hydrogen (원자력 수소 경제성 비교를 위한 수소 생산 방법별 생산단가 분석)

  • Lim, Mee-Sook;Bang, Jin-Hwan;Yoon, Young-Seek
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.2
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    • pp.218-226
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    • 2006
  • It can be obtained from hydrocarbon and water, specially production of hydrogen from natural gas is most commercial and economical process among the hydrogen production methods, and has been used widely. However, conventional hydrogen production methods are dependent on fossil fuel such as natural gas and coal, and it may be faced with problems such as exhaustion of fossil fuels, production of greenhouse gas and increase of feedstock price. Thermochemical hydrogen production by nuclear energy has potential to efficiently produce large quantities of hydrogen without producing greenhouse gases. However, nuclear hydrogen must be economical comparing with conventional hydrogen production method. Therefore, hydrogen production cost was analyzed and estimated for nuclear hydrogen as well as conventional hydrogen production such as natural gas reforming and coal gasification in various range.

An integrated one-vendor multi-buyer production-inventory model with shipment consolidation policy incorporated

  • Sung Chang Sup;Noh Kyung Wan;Lee Ik Sun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.1-7
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    • 2003
  • This paper considers an Integrated one-vendor multi-buyer production-inventory model where the vendor manufactures multiple products In lot at Her associated finite production rates In the model. It is allowed for earth product to be shipped In lot to the buyers before the whole product production is not completed yet. Each product lot is dispatched to the associated buyer In a number or shipments. The buyers consume their products at fixed rates. The objective is to the production and shipment schedules in the Integrated system. which minimizes the mean total annual cost per unit time. The mean total annual cost consists or production setup cost inventory holding cost and shipment cost. For the model, an Iterative optimal solution procedure with shipment consolidation policy incorporated is derived. It is then tested through numerical experiments to show how efficient and effective He shipment consolidation policy is.

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Analysis of Dynamic Production Planning Model Using Linear Programming (선형계획을 이용한 동적 생산계획 모형의 분석)

  • Chang, Suk-Hwa
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.3
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    • pp.71-79
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    • 1993
  • Dynamic production planning problems are to determine the optimal production times and production quantities of product for discrete finite periods. In previous many researches, the solutions for these problems have been developed through the algorithms using dynamic programming. The purpose of this research is to suggest the new algorithm using linear programming. This research is to determine optimal production quantities of product in each period to satisfy dynamic for discrete finite periods, minimizing the total of production cost and inventory holding cost. Cost functions are concave, and no backlogging for product is allowed. The new algorithm for capacity constrained problem is developed.

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