• Title/Summary/Keyword: Product Data

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How Through-Process Optimization (TPO) Assists to Meet Product Quality

  • Klaus Jax;Yuyou Zhai;Wolfgang Oberaigner
    • Corrosion Science and Technology
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    • v.23 no.2
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    • pp.131-138
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    • 2024
  • This paper introduces Primetals Technologies' Through-Process Optimization (TPO) Services and Through-Process Quality Control (TPQC) System, which integrate domain knowledge, software, and automation expertise to assist steel producers in achieving operational excellence. TPQC collects high-resolution process and product data from the entire production route, providing visualizations and facilitating quality assurance. It also enables the application of artificial intelligence techniques to optimize processes, accelerate steel grade development, and enhance product quality. The main objective of TPO is to grow and digitize operational know-how, increase profitability, and better meet customer needs. The paper describes the contribution of these systems to achieving operational excellence, with a focus on quality assurance. Transparent and traceable production data is used for manual and automatic quality evaluation, resulting in product quality status and guiding the product disposition process. Deviation management is supported by rule-based and AI-based assistants, along with monitoring, alarming, and reporting functions ensuring early recognition of deviations. Embedded root cause proposals and their corrective and compensatory actions facilitate decision support to maintain product quality. Quality indicators and predictive quality models further enhance the efficiency of the quality assurance process. Utilizing the quality assurance software package, TPQC acts as a "one-truth" platform for product quality key players.

Product Data Management for The system Engineering of Train Tilting express (고속 틸팅 차량설계를 위한 전산통합 환경 구축 연구)

  • Han, Seong-Ho;Song, Yong-Su
    • 시스템엔지니어링워크숍
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    • s.4
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    • pp.65-69
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    • 2004
  • Abstract Tilting train has been developed to increase the oprational speed of the trains on conventional lines which have many curves. This train are tilted at curves to compensate for unbalanced carbody centrifugal acceleration to a greater extent than compensation produced by the track cant, so that passengers do not feel centrifugal acceleration and thus trains can run at higher speed at curves. This paper developed PDM(product data management) to make a system engineering of TTX(Tilting Train eXpress) with maximum operation speed 180 km/h.

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Development of STEP Data Visualizer (STEP 데이타 Visualizer 개발)

  • Choi, Young;Park, Myung-Jin;Lee, Jong-Gab
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.567-571
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    • 1996
  • The objective of STEP is to provide neutral mechanism capable of describing product data through the life cycle of a product, independent form any particular systems. This paper describes an STEP application program that can display the three-dimensional shape based on b-spline surface and the data which defines configuration of the product. The developed program is based on the STEP part 203 “Configuration controlled design”.

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Estimation of Product Reliability with Incomplete Field Warranty Data (불완전한 사용현장 보증 데이터를 이용한 제품 신뢰도 추정)

  • Lim, Tae-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.4
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    • pp.368-378
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    • 2002
  • As more companies are equipped with data aquisition systems for their products, huge amount of field warranty data has been accumulated. We focus on the case when the field data for a given product comprise with the number of sales and the number of the first failures for each period. The number of censored items and their ages are assumed to be given. This type of data are incomplete in the sense that the age of a failed item is unknown. We construct a model for this type of data and propose an algorithm for nonparametric maximum likelihood estimation of the product reliability. Unlike the nonhomogeneous Poisson process(NHPP) model, our method can handle the data with censored items as well as those with small population. A few examples are investigated to characterize our model, and a real field warranty data set is analyzed by the method.

Analysis of Marginal Count Failure Data by using Covariates

  • Karim, Md.Rezaul;Suzuki, Kazuyuki
    • International Journal of Reliability and Applications
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    • v.4 no.2
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    • pp.79-95
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    • 2003
  • Manufacturers collect and analyze field reliability data to enhance the quality and reliability of their products and to improve customer satisfaction. To reduce the data collecting and maintenance costs, the amount of data maintained for evaluating product quality and reliability should be minimized. With this in mind, some industrial companies assemble warranty databases by gathering data from different sources for a particular time period. This “marginal count failure data” does not provide (i) the number of failures by when the product entered service, (ii) the number of failures by product age, or (iii) information about the effects of the operating season or environment. This article describes a method for estimating age-based claim rates from marginal count failure data. It uses covariates to identify variations in claims relative to variables such as manufacturing characteristics, time of manufacture, operating season or environment. A Poisson model is presented, and the method is illustrated using warranty claims data for two electrical products.

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A STUDY ON DEVELOPMENT OF VLBI CORRELATION SUBSYSTEM TRIAL PRODUCT (VLBI상관서브시스템 시작품의 개발에 관한 연구)

  • Oh, Se-Jin;Roh, Duk-Gyoo;Yeom, Jae-Hwan;Chung, Hyun-Soo;Lee, Chang-Hoon;Kobayashi, Hideyuki;Kawaguchi, Noriyuki;Kawakami, Kazuyuki
    • Publications of The Korean Astronomical Society
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    • v.24 no.1
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    • pp.65-81
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    • 2009
  • We present the performance test results of VLBI Correlation Subsystem (VCS) trial product which was being developed for 1 year from August 2007. It is a core component of Korea-Japan Joint VLBI Correlator (KJJVC). The aim for developing VCS trial product is to improve the performance of VCS main product to reduce the efforts and cost, and to solve the design problems by performing the preliminary test of the manufactured trial product. The function of VCS trial product is that it is able to process the 2 stations-1 baseline, 8 Gbps/station speed, 1.2 Gbps output speed with FX-type. VCS trial product consists of Read Data Control Board (RDC), Fourier Transform Board (FTB), and Correlation and Accumulation Board (CAB). Almost main functions are integrated in the FTB and CAB board. In order to confirm the performance of VCS trial product functions, the spectral analysis, delay compensation and correlation processing experiments were carried out by using simulation and real observation data. We found that the overflow problem of re-quantization after FFT processing was occurred in the delay compensation experiment. We confirmed that this problem was caused by valid bit-expression of the re-quantized data. To solve this problem, the novel method will be applied to VCS main product. The effectiveness of VCS trial product has been verified through the preliminary experimental results, but the overflow problem was occurred.

A Study on the Generation of Basic Modeling 3D Data for Product Design (제품디자인 기초모델링 3D데이터 생성에 관한 연구)

  • Lee, Junsang;Park, Junhong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.652-654
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    • 2018
  • The process of generating basic modeling data in product design and production design is very important and it takes a lot of time to produce. To overcome these shortcomings, 3D scanning technology is emerging that can easily acquire modeling data. In this paper, we propose a technique to convert the image data from the image data to the modeling data after shooting the objects in the space, and generate the basic modeling data applicable to the product design. It also suggests ways to redirect and utilize the basic modeling data of the product.

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A Study on Factory Review Using Virtual Reality Model based on P3R Information (P3R 정보 기반의 가상현실 모델을 이용한 공장 품평에 관한 연구)

  • Lee, Ju-Yeon;Choi, Sang-Su;Park, Yang-Ho;Noh, Sang-Do
    • Korean Journal of Computational Design and Engineering
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    • v.15 no.5
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    • pp.343-353
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    • 2010
  • Time to market and cost-efficient production are some of the challenge that manufacturing industries face. Modern methods of engineering can't help such organizations attain competitive advantage. To help these situations, MEMPHIS (Middleware for Exchanging Machinery and Product Data in Highly Immersive Systems) was introduced as an approach that enables VE (Virtual Engineering) and links engineering applications with VR (Virtual Reality) solutions. Thus an environment is provided to implement virtual design reviews and enable the application of virtual prototyping methods. However MEMPHIS could just handle Product data for virtual design review and simulation. In this paper, we newly define and develop the extended MEMPHIS that enables virtual manufacturing with Process, Resource and Plant data as well as Product data.

OVERVIEW OF KOMPSAT APPLICATION PRODUCT VALIDATION SITE AND THE RELATED ACTIVITIES

  • Lee, Kwang-Jae;Youn, Bo-Yeol;Kim, Duk-Jin;Kim, Youn-Soo
    • Proceedings of the KSRS Conference
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    • 2007.10a
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    • pp.122-125
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    • 2007
  • In recent years, there has been an increasing demand for improved accuracy and reliability of Earth Observation Satellite (EOS) data. Most of the data users in the field of remote sensing require understanding of product accuracy and uncertainty. Especially, EOS application products should be validated for practical application in the field. In order to evaluate the availability and applicability of application products, it will be necessary to establish a systematic validation system including techniques, equipments, ground truth data, etc. The Product Validation Site (PVS) for generation and validation of KOMPSAT application products was designed and established with various in-situ equipment and dataset. This paper presents the status of PVS and summarizes some results from experiment studies at PVS.

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The Object-Oriented Design of the Product Structure Based on Options (Option을 고려한 객체지향형 Product Structure 설계)

  • Ko, Suk-Wan;Kim, Sunn-Ho;Jeong, Seok-Chan
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.3
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    • pp.457-473
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    • 1998
  • As a product structure or BOM(bill of material) of products is hierarchically structured, the design based on the concept of relational data base modeling causes low performances in data search or processing. For this reason, an object-oriented approach to designing a product structure is proposed in this paper. Using Rumbaugh's OMT (Object Modeling Technique) method, classes of parts, BOM structure, options, and models are defined and their class-relationship diagrams are proposed. For the representation of the BOM structure suitable for the object-oriented paradigm, a new data architecture called the BOM item class is suggested. It is expected that the proposed data structure ensures better reusability and expandability due to the modularity.

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