• Title/Summary/Keyword: ProcessInduced Deformation

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Finite Element Analysis for Plastic Large Deformation and Anisotropic Damage (소성 대변형 및 이방성 손상의 유한요소해석)

  • I.S. Nho;S.J. Yim
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.1
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    • pp.145-156
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    • 1993
  • An improved analysis model for material nonlinearity induced by elasto-plastic deformation and damage including large strain response was proposed. The elasto-plastic-damage constitutive model based on the continuum damage mechanics approach was adopted to overcome limitations of the conventional plastic theory, which can manage the anisotropic tonsorial damages evolved during time-independent plastic deformation process of materials. Updated Lagrangian finite element formulation for elasto-plastic damage coupling problem including large deformation, large rotation and large strain problems was completed to develop a numerical model which can predict all kinds of structural nonlinearities and damage rationally. Finally, a finite element analysis code for the 2-dimensional plane problem was developed and the applicability and validity of the numerical model was investigated through some numerial examples. Calculations showed reasonable results in both geometrical nonlinear problem due to large deformation and material nonlinearity including the damage effect.

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A Finite Element Analysis of Non-Isothermal Sheet Metal Forming Process (비등온 박판 성형공정의 유한요소해석)

  • ;Wagoner, R. H.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1119-1128
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    • 1990
  • A numerical method for analyzing non-isothermal, rigid-viscoplastic deformation problems has been presented. As an application, a stretch forming of sheet metals, including temperature effect, has been analyzed by a three-dimensional finite element method. Bishop`s step-wise decoupled method is adopted to solve thermomechanical coupling between deformation and heat transfer. Using the method, the effect of temperature on strain distribution during stretch forming is investigated. By comparison of the non-isothermal results with isothermal analysis, the importance of including temperature effects in the analysis of metal forming problems is emphasized. The predicted results were in good agreement with the existing experimental measurements at the different punch temperatures and dome heights investigated. It is also found that any increase of the punch temperature appeared to postpone the strain localization process by lowering the peak strain in the critical punch-sheet contact region and by normalizing strain distribution within the specimen.

Analysis of the effect of flow-induced crystallization on the stability of low-speed spinning using the linear stability method

  • Shin Dong Myeong;Lee Joo Sung;Jung Hyun Wook;Hyun Jae Chun
    • Korea-Australia Rheology Journal
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    • v.17 no.2
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    • pp.63-69
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    • 2005
  • The stability of low-speed spinning process exhibiting spinline flow-induced crystallization (FIC) with no neck-like spinline deformation has been investigated using the method of linear stability analysis. Effects of various process conditions such as fluid viscoelasticity and the spinline cooling on the spinning stability have been found closely related to the development of the spinline crystallinity. It also has been found that the FIC makes the system less stable or more unstable than no FIC cases when the spinline crystallinity reaches its maximum possible value, whereas the FIC generally stabilizes the system if the crystallinity doesn't reach its maximum value on the spinline. It is believed that the destabilizing effect of the FIC on low-speed spinning when the crystallinity is fully developed on the spinline is due to the reduction of the real spinning length available for deformation on the spinline. On the other hand, the increased spinline tension caused by the FIC when the maximum crystallinity is not reached on the spinline and thus no reduction in the spinning length occurs, makes the sensitivity of spinline variables to external disturbances smaller and hence stabilizes the system. These linear stability results are consistent with the findings by nonlinear transient simulation, as first reported by Lee et al. (2005b).

A study on the Dislocation-Free Shallow Trench Isolation (STI) Process (Dislocation-Free Shallow Trench Isolation 공정 연구)

  • Yoo, Hae-Young;Kim, Nam-Hoon;Kim, Sang-Yong;Lee, Woo-Sun;Chang, Eui-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.84-85
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    • 2005
  • Dislocations are often found at Shallow Trench Isolation (STI) process after repeated thermal cycles. The residual stress after STI process often leads defect like dislocation by post STI thermo-mechanical stress. Thermo-mechanical stress induced by STI process is difficult to remove perfectly by plastic deformation at previous thermal cycles. Embedded flash memory process is very weak in terms of post STI thermo-mechanical stress, because it requires more oxidation steps than other devices. Therefore, dislocation-free flash process should be optimized.

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Characteristics of Electric Resistance Dual Spot Welding Process of AZ31 Magnesium Alloy Sheets (AZ31 마그네슘 합금 판재의 전기저항 이중 스폿용접 특성)

  • Sun, Xiao-Guang;Jin, In-Tai
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.1-11
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    • 2022
  • In this study, an electric resistance dual-spot welding process using a copper electrode inserted in a heating electrode is suggested for the spot welding of AZ31 magnesium sheets. This spot-welding process involves two heating methods for welding at the interfacial zone between the magnesium sheets, one of which is the heating method by thermal conduction from the heating electrode heated by the welding current induced to the steel electrode, and the other heating method uses the electric resistance between the contacted surfaces of the two sheets by the welding current induced to the copper electrode. This welding process includes the welding variables, such as the current induced in the heating electrode and the copper electrode, and the outer diameters of the heating electrode. This is because the heat conducted from the heating electrode can be maintained at a higher temperature in the welding zone, which has a slow cooling effect on the nugget of the melted metal after the welding step. The pressure exerted during the pressing of the magnesium sheets by the heating electrode can be increased around the nugget zone at the spot-welding zone. Thus, it not only reduces the warping effect of the elastoplastic deformation of sheets, but also the corona bond can make it less prone to cracking at the welded zone, thereby reducing the number of nuggets expelled out of the corona bond. In conclusion, it was known that an electric resistance dual spot welding process using the copper electrode inserted in the heating electrode can improve the welding properties in the electric resistance spot welding process of AZ31 magnesium sheets.

Selection of Measurement Locations at Inner Barrel Assembly Top Plate in the Reactor (원자로 내부배럴집합체 상부면 측정위치 선정)

  • Ko, Do-Young;Kim, Kyu-Hyung;Kim, Sung-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.734-738
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    • 2012
  • A comprehensive vibration assessment program for the Advanced Power Reactor 1400 reactor vessel internals is established in accordance with the United States Nuclear Regulatory Commission Regulatory Guide 1.20 Revision 3. This paper is related to instruments and measurement locations based on the vibration and stress response analysis results at the inner barrel assembly top plate in the reactor. The analysis results of the inner barrel assembly top plate in the reactor show that the deterministic stress and deformation due to the reactor coolant pump induced pressure pulsations are larger than the random stress and deformation induced by the flow turbulence. The selection of the instruments and measurement locations at Inner barrel assembly top plate in the reactor is essential requirements and very important study process for the vibration and stress measurement program in comprehensive vibration assessment program for the Advanced Power Reactor 1400 reactor vessel internals.

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Structural Analysis and Response Measurement Locations of Inner Barrel Assembly Top Plate in APR1400 (APR1400 내부배럴집합체 상부판 구조해석 및 측정위치)

  • Ko, Do-Young;Kim, Kyu-Hyung;Kim, Sung-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.5
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    • pp.474-479
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    • 2012
  • A comprehensive vibration assessment program for the advanced power reactor 1400(APR1400) reactor vessel internals is established in accordance with the united states nuclear regulatory commission regulatory guide 1.20 revision 3. This paper is related to instruments and measurement locations based on the vibration and stress response analysis results of the inner barrel assembly top plate in APR1400. The analysis results of the inner barrel assembly top plate in the reactor show that the deterministic stress and deformation due to the reactor coolant pump induced pressure pulsations are larger than the random stress and deformation induced by the flow turbulence. The selection of the instruments and measurement locations at inner barrel assembly top plate in the reactor is essential requirements and very important study process for the vibration and stress measurement program in comprehensive vibration assessment program for APR1400 reactor vessel internals.

Development of an Ensemble Prediction Model for Lateral Deformation of Retaining Wall Under Construction (시공 중 흙막이 벽체 수평변위 예측을 위한 앙상블 모델 개발)

  • Seo, Seunghwan;Chung, Moonkyung
    • Journal of the Korean Geotechnical Society
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    • v.39 no.4
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    • pp.5-17
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    • 2023
  • The advancement in large-scale underground excavation in urban areas necessitates monitoring and predicting technologies that can pre-emptively mitigate risk factors at construction sites. Traditionally, two methods predict the deformation of retaining walls induced by excavation: empirical and numerical analysis. Recent progress in artificial intelligence technology has led to the development of a predictive model using machine learning techniques. This study developed a model for predicting the deformation of a retaining wall under construction using a boosting-based algorithm and an ensemble model with outstanding predictive power and efficiency. A database was established using the data from the design-construction-maintenance process of the underground retaining wall project in a manifold manner. Based on these data, a learning model was created, and the performance was evaluated. The boosting and ensemble models demonstrated that wall deformation could be accurately predicted. In addition, it was confirmed that prediction results with the characteristics of the actual construction process can be presented using data collected from ground measurements. The predictive model developed in this study is expected to be used to evaluate and monitor the stability of retaining walls under construction.

Analysis of plate deformations in thermal processing using the eigenstrain concept (고유변형율의 개념을 이용한 열가공공정시 판 변형 예측에 관한 연구)

  • 손광재;양영수
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.149-151
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    • 2002
  • In this study, a formula for thermal processing induced plate deformations, in terms of process parameters such as heat input and plate thickness, is developed analytically using an infinite laminated plate theory to consider cuboidal inclusion with an eigenstrains. When a plate has arbitrary heating lines, complex deformed shape of plate was calculated by the method estimating plate deformation proposed by this study. To make a curved surface of the ship hull, the line heating method is mainly used. Application in automatization of line heating was deliberate by using proposed method.

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A study on the hydro-mechanical behavior of jointed rock masses around underground excavation by using a discrete joint network modeling

  • Lee Young-Soak;Lee Seung-Do;Jue Kwang-Sue;Moon Hyun-Koo
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.115-121
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    • 2003
  • Discrete joint network approach has widely been used to investigate the hydraulic behavior of jointed rock masses. In general, joints will undergo deformation due to stress redistribution induced by construction of underground openings, hence joint aperture is often assumed to have a probability distribution rather than to be a constant value. In real situations, however, it is more reasonable to take into account the effect of stress change on aperture values by calculating joint deformation. In this report, a mechanical process has been developed to determine the joint opening or closure based on a statistically generated joint network model. By performing numerical analyses, some significant results on the hydro-mechanical behavior of jointed rock masses have been summarized.

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