• 제목/요약/키워드: Process simulation analysis

검색결과 3,137건 처리시간 0.026초

권취 공정 중 열연 강판의 잔류 응력 해석 (Residual Stress Analysis of Rot Rolled Strip in Coiling Process)

  • 구진모;김홍준;이재곤;황상무
    • 소성∙가공
    • /
    • 제12권4호
    • /
    • pp.302-307
    • /
    • 2003
  • Hot rolled strip is cooled by air and water in Run-Out-Table. In this process, phase transformation and shape deformation occurs due to temperature drop. Because of un-ideal cooling condition of ROT, irregular shape deformation and phase transformation arise in the strip. which affect the strip property and lead to the residual stress of strip. And these exert effects on the following processes, coiling process, coil cooling process, and re-coiling process. Through these processes, the residual stress becomes higher and severe. For the prediction of residual stress distribution and shape deformation of final product, Finite element(FE) based model was used. It consists of non-steady state heat transfer analysis, elasto-plastic analysis. thermodynamic analysis and phase transformation kinetics. Successive FEM simulation were applied from ROT process to coil cooling process. In each process simulation, previous process simulation results were used for the next process simulation. The simulation results were matched well with the experimental results.

AUTOMOTIVE FORMABILITY SIMULATION PROCESS FOR EARLY DESIGN PHASES

  • EL-SAYED J.;KIM H.;FRUTIGER R.;LIU W.
    • International Journal of Automotive Technology
    • /
    • 제6권3호
    • /
    • pp.277-283
    • /
    • 2005
  • Formability simulation of automotive panels at early design phases can reduce product and tooling development time and cost. However, for the simulation to be effective in leading the design process, fast and reliable results should be achieved with limited design definition and minimum modeling effort. In this paper, nonlinear finite element analysis is used to develop an automated process for the formability simulation of automotive body panels at early design phases. Due to the limited design definition at early design phases, the automated simulation process is based on the plane strain analysis for selected number of typical sections along the panel. Therefore, an entire panel can be analyzed with few sections. The state of plane strain can be easily induced, during simulation through symmetry and applied boundary conditions that simplify the modeling process. To study the reliability and effectiveness of the developed simulation process, the analytical results are compared with measured results of production automotive body side panels. The comparison demonstrates that the developed simulation process is reliable and can be effective for analyzing sheet metal formability, in early vehicle development phases.

LED 공정분석을 위한 시뮬레이션 연구 (A Simulation Study for Analyzing a LED Assembly Process)

  • 윤철호
    • 한국산학기술학회논문지
    • /
    • 제8권4호
    • /
    • pp.924-929
    • /
    • 2007
  • 본 논문에서는 LED 생산 조립 공정에서의 시뮬레이션 분석모델을 제안한다. 모델의 목적은 LED 공정설계에 있어서의 여러 대안의 성능에 대해 평가하는 것이다. 시뮬레이션 모델을 개발하기 위하여 먼저 시간연구가 수행되었다. 동시에 ARENA 시뮬레이션 도구를 이용하여 공정분석을 수행하였다. 이 결과 LED 공정에 있어서의 문제점이 적시되었고 이를 개선하기 위한 대안이 논의되었다.

  • PDF

생산성 향상을 위한 챠량 도장공정의 시뮬레이션 (Analysis of the Productivity of Automobile Painting Process using Computer Simulation)

  • 김충규
    • 한국시뮬레이션학회:학술대회논문집
    • /
    • 한국시뮬레이션학회 1999년도 춘계학술대회 논문집
    • /
    • pp.94-99
    • /
    • 1999
  • In this Paper, the estimation method of painting process in the automobile plant using computer simulation techniques is studied to improve the bottle neck process, the weak point and the productivity. For model and analysis, Promodel is used which is a manufacturing oriented simulation software developed by Promodel corporation in the U.S.A. Firstly the result of the simulation shows that we can obtain capability improvement in the system performance using computer simulation. Secondly, the optimum system specification is decided by comparing reports generated by scenario in simulation program find out the suitable conditions. Finally, the speed of conveyor and a pitch of painting body as the most critical parameters are chosen on the basis of exhaustive field evaluation to study their effects o the capacity of the process. The best alternative condition for the maximum capacity of the process is selected by computer simulation.

  • PDF

REGENERATIVE BOOTSTRAP FOR SIMULATION OUTPUT ANALYSIS

  • Kim, Yun-Bae
    • 한국시뮬레이션학회:학술대회논문집
    • /
    • 한국시뮬레이션학회 2001년도 춘계 학술대회 논문집
    • /
    • pp.169-169
    • /
    • 2001
  • With the aid of fast computing power, resampling techniques are being introduced for simulation output analysis (SOA). Autocorrelation among the output from discrete-event simulation prohibit the direct application of resampling schemes (Threshold bootstrap, Binary bootstrap, Stationary bootstrap, etc) extend its usage to time-series data such as simulation output. We present a new method for inference from a regenerative process, regenerative bootstrap, that equals or exceeds the performance of classical regenerative method and approximation regeneration techniques. Regenerative bootstrap saves computation time and overcomes the problem of scarce regeneration cycles. Computational results are provided using M/M/1 model.

  • PDF

V 프로세스와 국방시뮬레이션 모델유형을 고려한 RUP 모델 기반의 SBA 효과도 분석 (RUP Model Based SBA Effectiveness Analysis by Considering the V Process and Defense Simulation Hierarchy)

  • 차현주;김형종;이해영
    • 한국시뮬레이션학회논문지
    • /
    • 제24권3호
    • /
    • pp.55-60
    • /
    • 2015
  • 본 논문은 RUP (Relational Unified Process) 모델을 사용한 SBA (simulation-based acquisition)의 효과도를 분석하기 위한 환경을 제시하고 있다. RUP 모델이 갖는 4개의 각 단계는 요구사항 분석, 설계, 개발 및 테스트 모든 단계를 포함할 수 있다. RUP 모델을 적용할 경우 소프트웨어 개발을 각 단계에서 반복되는 개발의 형태로 명시할 수 있다. 이러한 모델의 특성은 국방 영역의 획득에 적절하게 활용할 수 있게 한다. 본 논문에서는 RUP 모델과 V프로세스 모델의 관계를 제시하여 국방획득의 적용성을 제시하였다. 특히, 이러한 이론을 기반으로 하여 어떻게 사용자 인터페이스를 개발 운용할 수 있는지를 제시하였다.

COLLABORATIVE PROCESS PLANNING AND FLOW ANALYSIS FOR AUTOMOTIVE ASSEMBLY SHOPS

  • Noh, S.D.;Kim, G.
    • International Journal of Automotive Technology
    • /
    • 제7권2호
    • /
    • pp.217-226
    • /
    • 2006
  • To maintain competitiveness in the modern automotive market, it is important to carry out process planning concurrently with new car development processes. Process planners need to make decisions concurrently and collaboratively in order to reduce manufacturing preparation time for developing a new car. Automated generation of a simulation model by using the integrated process plan database can reduce time consumed for carrying out a simulation and allow a consistent model to be used throughout. In this research, we developed a web-based system for concurrent and collaborative process planning and flow analysis for an automotive general assembly using web, database, and simulation technology. A single integrated database is designed to automatically generate simulation models from process plans without having to rework the data. This system enables process planners to evaluate their decisions quickly, considering various factors, and easily share their opinions with others. By using this collaborative system, time and cost put into the assembly process planning can be reduced and the reliability of the process plan would be improved.

시뮬레이션 기법을 통한 자동차용 열 수축 튜브 생산공정모델 개발 (Developing the Performance Analysis Model of the Heat-Shrink-Tube Manufacturing Process using a Simulation Method)

  • 조규성;이승훈
    • 한국시뮬레이션학회논문지
    • /
    • 제19권4호
    • /
    • pp.21-29
    • /
    • 2010
  • 본 연구는 시뮬레이션 방법을 이용한 자동차용 열 수축 튜브 생산 공정을 가상의 생산 공정 모델로 구현하고, 구현된 모델을 기반으로 열 수축 튜브 생산 공정을 분석하는 연구이다. 자동차용 열 수축 튜브 생산 공정을 분석하기 위해서 공정별로 생성되는 데이터를 수집하고, 수집된 데이터 분석을 통한 자동차용 열 수축 튜브 생산 공정을 분석할 수 있는 가상의 생산 공정 모델을 구현하였다. 구현된 모델을 통해 공정 내에서 발생되는 병목현상 파악 및 원인분석, 공정별 사이클 타임, 부품 생산량 등을 산정함으로써 현 공정 분석 및 개선방안을 모색할 수 있어 기업의 생산 공정관리 효율성을 높일 수 있다.

조선해양 생산 시뮬레이션 요구 및 기능 분석 프로세스 연구 (A Study on Analysis Process of Customer Requirements and Functional Requirements for a Ship Production Simulations)

  • 황호진
    • 한국CDE학회논문집
    • /
    • 제16권6호
    • /
    • pp.449-457
    • /
    • 2011
  • The productivity improvement is indispensible to shipbuilding industry for maintaining the world's No. 1. Simulation based production recently has been an issue as prat of efforts to high efficiency production and Korean shipyards requests simulation system tools specialized in a shipbuilding industry. IT convergence project between conventional shipbuilding industry and IT simulation technology has been carried out and integrated simulation framework was proposed as a way to overcome sporadic developments. The framework would provide reusability of kernels and modules and also ensure for expansibilities to other production simulations. The fact that production simulation system should reflect shipyard requirement would be most important. We suggest an analysis process of customer requirements and functional requirements for production simulations. It is partially based on concepts of software engineering and axiomatic design. The process is applied to a design of configuration for simulation framework.

주문형 반도체 웨이퍼 공정분석을 위한 시뮬레이션 연구 (A Simulation Study for Analyzing an on-Demand Semiconductor Wafer Process)

  • 김기영;이정호;강창호;김갑환
    • 산업공학
    • /
    • 제18권1호
    • /
    • pp.22-34
    • /
    • 2005
  • This paper introduces a simulation model which is based on the process analysis of a semiconductor company. The objective of the simulation modelis not only to estimate the overall performancesof the company but also to evaluate the performances of various operation rules for shop floor control. First, in order to develop the simulation model, a time study is performed for each process after analyzing the processes for the company. Second, by using ARENA, a simulation model is constructed based on the process analysis and the time study. After the simulation model is tested and run, its results are discussed.