• Title/Summary/Keyword: Process heat

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Effect of Post Weld Heat Treatment on the Mechanical Properties of 2.25Cr-1Mo Steels Valves and Piping (용접후열처리가 2.25Cr-1Mo 강 밸브 및 배관재 물성에 미치는 영향)

  • Kim, Hongdeok;Lee, Yoseob;Lee, Jaegon;Lee, Kyoungsoo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.33-38
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    • 2015
  • The effects of post weld heat treatment(PWHT) on the mechanical properties of 2.25Cr-1Mo steels were investigated. As the PWHT temperature or holding time increased, the strength of low alloy steels progressively decreased due to softening process. After the conventional PWHT, the strength was larger than the minimum value of materials specification. The Charpy impact energy was hardly affected by the conventional PWHT. The trend of mechanical properties was analyzed in terms of tempering parameter. Most materials replaced from a power plant met the requirements of materials specification except for one heat. Same heat of materials with low impact energy were attributed to the voids formed during casting process.

Computer Simulation of Hardenability Characteristics of Alloy Steel for Structural Purposes (컴퓨터 시뮬레이션에 의한 구조용 합금강의 경화능특성 해석)

  • Kim, K.S.;Hong, C.P.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.2
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    • pp.1-10
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    • 1989
  • In this study, the specimens of SCM 22 H steel were quenched in oil and water baths at various agitation conditions in order to investigate the effects of quenchants and agitation conditions on the quench-hardening. A multi-channel temperature measurement apparatus was employed to obtain the cooling curves at several predetermined positions of specimens. Microstructural observation and hardness test were also carried out. Computer simulation of heat treating process was carried out using the modified finite difference method. Prediction of thermal history and hardness distribution by 2-dimensional computer analysis was in good agreement with the experimental results. It was found that the quantitative design of heat treating process can be made by the computer aided heat-treating analysis.

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Effect of Shot Peening on Fatigue Life of Heat Treated Spring Steel (열처리된 스프링강의 피로수명 개선을 위한 쇼트피닝 가공 효과)

  • Lee, Seung-Ho;Shim, Dong-Suk
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.6
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    • pp.336-341
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    • 2004
  • The effect of shot peening conditions on the fatigue properties of heat-treated spring steel has been investigated by using residual stress measurement and metallography. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength and fatigue life increased about 20% to 40% by 1-step and 2-step shot peening process. The fatigue strength and life were closely related to the value and position of maximum compressive residual stress by shot peening process. In the case of warm shot peening, compressive residual stress of specimens shot peening processed at $200^{\circ}C$ was higher than those of specimens shot peening processed at room temperature, $100^{\circ}C$ and $300^{\circ}C$.

An Experimental Study on Cooling Characteristic according to Fin Array of Aluminum Heat Sink (히트싱크의 핀 배열에 따른 냉각특성에 관한 실험적 연구)

  • Yoon, Sung-Un;Kim, Jae-Yeol;Gao, Jia-Chen
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.138-143
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    • 2018
  • In general, the operating temperature of electronic equipment is closely related to product life and reliability, and it is recognized that effectively cooling the parts is an important problem. In this paper, an experimental study on the cooling characteristic according to the pin array of the heat sink is conducted. The experiment on the heat sink was based on the natural convection and temperature distribution changes. The experimental results indicate that the pin array of the heat sink has an effect on the thermoelectric module's cooling characteristic.

Analysis of Falling-film Generator in Ammonia-water Absorption System (암모니아-물 흡수식 시스템에서 유하액막식 발생기의 해석)

  • 김병주;손병후;구기갑
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.5
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    • pp.422-430
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    • 2001
  • In the present study, an evaporative generation process of ammonia-water solution film on the vertical plate was analysed. For the utilization of waste heat, hot water of low temperature was used as the heat source. The continuity, momentum, energy and diffusion equations for the solution film and vapor mixture were formulated in integral forms and solved numerically. Counter-current solution-vapor flow resulted in the refrigerant vapor of the higher ammonia concentration than that of co-current flow. Eve the rectification of refrigerant vapor was observed near the inlet of solution film in counter-current flow. For the optimum operation of generator using hot water, numerical experiments, based on the heat exchange and generation efficiencies. revealed the inter-relationships among the Reynolds number of the solution film and hot water, and the length of generator. Enhancement of heat and mass transport in the solution film was found to be very effective for the improvement of generation performance, especially at high solution flow rate.

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Effect of Capsule Shape on Heat Storage (캡슐 형상이 축열에 미치는 영향)

  • 정재동
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.11
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    • pp.964-971
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    • 2002
  • A numerical investigation of the constrained melting of phase change materials within spherical-like capsule is presented. A single-domain enthalpy formulation is used for simulation of the phase change phenomenon. The solution methodology is verified with the melting process inside an isothermal spherical capsule. Especially, the effect of capsule shape on the heat storage is emphasized. Two shape parameters are considered from the real capsule shape showing good characteristics of heat storage and the effect of these parameters is examined. Early during the melting process, the conduction mode of heat transfer is dominant. Thus the capsule shape with large surface area is desirable. However, the capsule shape with large surface area plays negative role on the strength of buoyancy-driven convection that becomes more important as melting continues.

Effect of Heat Treatments on the Hydroformability of Aluminum Tubes (알루미늄 관재의 액압성형성에 미치는 열처리의 영향)

  • Lee, M.Y.;Kang, C.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.3
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    • pp.146-150
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    • 2004
  • Because of the social needs for energy saving and the rigid environmental regulation, the development of light materials and new economical manufacturing technologies have been actively investigated. Recently, the hydroforming of high strength aluminum tube has attracted great interest due to its good strength-to-weight ratio, which could play an important role in lightweighting of automobile. However, the limited formability of high strength aluminum alloys is considered to hinder the active application of the hydroforming process. In this paper, the hydroformability of aluminum tubes with different heat treatments was investigated as the basic research of the hydroforming process for the high strength aluminum tubes.

Effect of Gradient Plasma Power on TiN, TiCN Coating Deposited by PECVD Process (PECVD법에 의한 TiN, TiCN 증착 시 gradient plasma power가 코팅층에 미치는 영향)

  • Kim, D.J.;Shin, C.H.;Hur, J.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.4
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    • pp.236-240
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    • 2004
  • Effect of plasma power on PECVD process were investigated in this study. TiN and TiCN films were deposited on nitrided STD11 steel with 600W, 1,200W and 1,600W plasma power. As the plasma power was increased, the preferred orientation was reinforced from (200) to (111) and the hardness of films was improved. The low plasma power was, however, effective for improving of adhesion force of films. Regarding above properties, TiN and TiCN films were deposited by gradient plasma power. It was possible to get high hardness as well as adhesion force through gradient plasma power.

Improvement of Compressor-Cooling Efficiency Based on Ribs (리브를 활용한 압축기 냉각 효율 향상에 관한 연구)

  • Hwang, Il Sun;Lee, Young Lim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.70-75
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    • 2021
  • Recently, several efforts have been made to improve the thermal efficiency of a refrigerant compressor. In this study, we attempted to improve energy efficiency ratio (EER) performance by reducing the superheat of the linear compressor. To this end, heat generated inside the compressor must be effectively dissipated. Therefore, heat dissipation was improved by processing ribs in the gap-flow region generated owing to the vibration of the compressor body. The results showed that the convective heat transfer coefficient becomes significantly high when ribs are used, increasing the heat dissipation rate. This helps improve EER by reducing the superheat of the compressor.

Process Design and Economic Evaluation of Condensate Recycling Process for Steam Consumption Reduction (스팀 사용 저감을 위한 응축수 재활용 공정설계 및 경제성 평가)

  • Kim, Jinuk;Choi, Yeongryeol;Cho, Hyungtae;Kim, Junghwan
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.660-667
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    • 2020
  • This study focused on the epoxy resin production process, which uses the steam of 155 ℃ or higher as a heat source, and discards all condensate generated. A part of the process is operated at low temperatures of 70 ℃ or below, thus there are opportunities to reduce the steam consumption by recycling wasted condensate as a heat source for the low temperature section of process. In this study, we developed process models that can reduce steam by recovering waste heat through recycling condensate and conducted a case study to find an optimal condensate recycling system. Three different process designs were proposed and economic evaluations were performed by comparing annual capital costs and steam savings in each case. Finally, an annual steam consumption of the low-temperature section could be reduced by up to 67.6%, which could also bring an additional economic benefit of 522.1 million won/yr.