• Title/Summary/Keyword: Process heat

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Effect of Torch Speed and Solid Layer Thickness on Heat Transfer and Particle Deposition During modified Chemical Vapor Deposition Process (수정된 화학증착과정에서 토치이송과 고체층이 열전달과 입자부착에 미치는 영향)

  • 박경순;최만수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1301-1309
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    • 1994
  • A study of heat transfer and thermophoretic particle deposition has been carried out for the Modified Chemical Vapor Deposition(MCVD) process. A new concept utilizing two torches is suggested to simulate the heating effects from repeated traversing torches. Calculation results for the wall temperatures and deposition efficiency are in good agreement with experimental data. The effects of variable properties are included and heat flux boundary condition is used to simulate the moving torch heating. A conjugate heat transfer which includes heat conduction through solid layer and heat teansfer in a gas in a tube is analyzed. Of particular interests are the effects of torch speeds and solid layer thicknesses on the deposition efficiency, rate and the tapered entry length.

Characteristic of Refrigerant for Heat-treatment Deformation Control of SCM415 Steel (SCM415강의 열처리 변형제어를 위한 냉각 매질의 특성)

  • Ahn, Min-ju;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.59-65
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    • 2010
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SCM415 steel. The control of heat-treatment deformation must need the progress of production parts for an industry machine. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for the part of the industry machine by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on the thermal deformation and fatigue strength are also investigated.

A Study on the Thermal and Flow Characteristics of Wind and Radiant Heat Shield for Offshore by using Mesh Screen (메쉬 스크린을 적용한 해양구조물용 방풍 및 복사열 차단막 열유동특성에 관한 연구)

  • Yi, Chung-Seob;Chin, Do-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.166-173
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    • 2012
  • This study is about comparison of thermal and flow characteristics on the wind & radiant heat shield with STS mesh type screen for offshore. Numerical analysis was conducted to find transmission coefficient in the mesh and then analyse the flow characteristics about wind & radiant heat shield. The experiment method of solar radiation has been used as thermal radiation source to get the performance of radiant heat shield measurement. The sensor radiation device has been used to measure the reduction of solar radiation with various size of cells and at a distance of 0.5m and 1m from the cold face of the wind & radiant heat shield.

Development of a New Correlation for the Heat Transfer Coefficient of Turbulent Supercritical Carbon Dioxide Flow (초임계 상태 이산화탄소 난류유동의 새로운 열전달계수 상관식 개발)

  • 임홍영;최영돈;김용찬;김민수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.4
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    • pp.274-286
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    • 2003
  • Numerical simulations are performed to investigate the turbulent convective heat transfer of the supercritical carbon dioxide flows in vertical and horizontal square ducts. The gas cooling process at the supercritical state experiences a sudden change in thermodynamic and transport properties. This results in the extraordinary variations of the heat transfer coefficients in the supercritical state, which are much different from those of single or two phase flows. Algebraic second moment closure which can include the effects of large thermophysical property variations of carbon dioxide and of buoyancy is employed to model the Reynolds stresses and turbulent heat fluxes in the governing equations. The previous correlations for the turbulent heat transfer coefficient for the supercritical carbon dioxide flows couldn't reflect the buoyancy effect. The present results are used to establish a new heat transfer coefficient correlation including the effects of large thermophysical property variation and buoyancy on in-duct cooling process of supercritical carbon dioxide.

Computer Simulation for Heat Transfer Analysis of Latent Heat Storage Units (잠열축열요소의 열전달에 관한 컴퓨터 시뮬레이션)

  • Ryou, Y.S.;Song, H.K.;Cho, H.K.
    • Journal of Biosystems Engineering
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    • v.17 no.4
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    • pp.336-343
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    • 1992
  • In this study, to obtain basic information for the design of a latent heat storage system, (1) the cylindrical type and the rectangular type of latent heat storage elements were designed, (2) the finite element method was adopted for the prediction of temperature profile of phase change material in heating and cooling process, and (3) experiments were performed to verify the numerical solutions, and then (4) the optimum size of latent heat storage units was predicted by the computer simulation. The results could be summarized as follows : (1) In cooling process, the predicted temperatures of latent heat storage units by computer simulation were in good agreement with measured. (2) The effective diameter of cylindrical element was observed to be 28 mm and the effective thickness of rectangular element was observed to be 21 mm.

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Analysis of Heat Flow and Deformation in Laser Welding of Small Gas Pressure vessel (소형 가스용기 레이저 용접부의 열유동 및 변형해석에 관한 연구)

  • 박상국;김재웅;김기철
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.104-111
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    • 2001
  • This study presents an analysis method for heat flow and deformation of sheet metal laser welding. A heat source model for 2-dimensional heat flow analysis of laser welding process was suggested in this paper. To investigate the availability of the heat source model, the analysis results were compared and estimated with the results of previous researches. We could get a good agreement between the results of numerical analysis and experiments in the temperature distribution of weldment. Due to the characteristics of welding process, some kinds of deformations are usually generated in a welded structure. Generally, the degree of deformation is dependent on the welding sequence constraints as well as input power Therefore, in this paper we evaluate the deformation of gas pressure vessel according to the welding sequence and input power. In the analysis of weld deformation, 2-dimensional thermo-elasto-plastic analysis was performed for the gas pressure vessel by using a commercial FE program package.

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Computer Simulation of Quench-Hardening of Alloy Steel for Structural Purposes by the Modified Finite Difference Method (개량차분법에 의한 임의의 형상의 열처리제품의 급냉경화 해석)

  • Kim, K.S.;Song, Y.B.;Hong, C.P.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.2
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    • pp.11-16
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    • 1989
  • Understanding and control of thermal history of heat-treated components are very important in heat treating process. A computer program was developed for prediction of thermal history in quenching process with various cooling media and agitation conditions. Computer simulation of heat flow in quenching treatment of spur gear of SCM 22 H was carried out by two and three dimensional finite difference method. Distributions of microstructure and hardness in heat-treated spur gear were predicted by computer simulation, and the results showed a good agreement with the experiments. It was concluded that the

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A Study on Introducing the Science of History to Correct Misconception (열의 오개념 교정을 위한 과학사의 도입에 관한 연구)

  • Lee, Sun-Kyung;Kim, Uh-Hee
    • Journal of The Korean Association For Science Education
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    • v.15 no.3
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    • pp.275-283
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    • 1995
  • The purpose of this study was to suggest that the history of science be introduced to students in the secondary school to help understand the developmental process of the scientific concepts, especially the concept 'heat'. Reviewing the national and international researches related to students' concept 'heat' revealed that many students tend to grasp the wrong concept of heat based on the caloric theory. Studies on definitions and explanations of the concept 'heat' and related concepts in secondary school science textbooks indicated that the way 'heat' was described could not help students to correct their misconceptions. In conclusion we need to include the historical and developmental process of scientific concepts such as heat in textbooks.

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Development of Aluminium Alloy for Piston of Air Compressor (공기 압축기의 피스톤용 알루미늄 합금 소재 개발)

  • Kim, Soon-Kyung;Kim, Moon-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.1
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    • pp.9-16
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    • 2008
  • It is important not only to reduce the casting defects of piston but also to improvement in the mechanical properties(hardness) of piston for the air compressor. The blow hole is typical casting defects in the conventional cast of aluminium alloy(AC8A-T6) piston. Because of the heat treatment method, mechanical properties of the aluminium alloy for piston was decided on the heat treatment method and cycle. Therefore, we tested on the development of mechanical properties and on the casting defects of piston for the air compressor in accordance with the heat treatment and casting condition. After the heat treatment and casting was carried out as several times, and was compared with the imported piston. As a result of several investigations; microstructure, hardness and casting defects of piston was changed under the influence of the heat treatment and casting method. When the cooling rate was controlled and the uni-cast method used, it bas the same mechanical properties and microstructure.

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Effect of process parameter and post heat treatment on the properties of aluminium bronze arc spray coating (알루미늄청동 아크 용사층의 성질에 미치는 용사 공정변수 및 후열처리 영향)

  • 김태호;박영구;윤정모;송요승
    • Journal of the Korean institute of surface engineering
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    • v.33 no.5
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    • pp.329-338
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    • 2000
  • In this study, as an effort to improve the brittlement of coating layer, aluminum bronze coatings formed on steel substrates by arc jet spray process were subjected to post heat treatment. After each treatment, mechanical properties such as hardness, and UTS, and microstructural characterization of the specimens were investigated. The results showed that the hardness in the coatings slightly decreased with increasing heat treatment tine and temperature. The UTS of as-sprayed coatings was 4.31kgf/$\textrm{mm}^2$ and slightly increased to 5.51kgf/$\textrm{mm}^2$ after heat treatment at $900^{\circ}C$ for 120min. On the other hand, the interdiffusion of copper and aluminum particles after heat treatment lead to decrease of the porosity density and increase the bond strength.

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