• Title/Summary/Keyword: Process design & analysis

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디스크형 캠의 자동설계용 CAD S/W 개발-Part II :CAD S/W 개발 (Development of CAD Software for Automatic Design of Disk-Typed Cams-Part II : Computer-aided Analysis and Design Software)

  • 손주리;신중호
    • 한국기계연구소 소보
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    • 통권19호
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    • pp.155-161
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    • 1989
  • Generally cam-follower systems consist of two elements: Cam is for rotating motion and follower for reciprocating motion. Depending on the shape of cam and type of follower, the motion of cam-follower system is determined. Thus design process and analysis process must be well defined. The design process means to find the coordinates of cam shape which can be defined the given motion of follower and the analysis process means to determine the motion curve of follower corresponding to the given cam based on the dimensions of a cam-follower system. This paper consists of two parts : One is for development of a numerical method for design and analysis of cam-follower systems, the other is for development of a CAD program and its application. As the second part of the paper, the structure of a CAD program is introduced. Four data files are used in the program where the design process and the analysis process are carried out interactively to en hence its availability to the industrial applications. The first part of the paper 'presents the iterative contact method which can determine the contact points and their angles between cam and roller.

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크로스 롤러 가이드 다단 형상인발 공정설계에 관한 연구 (Process Design of Multi-Stage Shape Drawing Process for Cross Roller Guide)

  • 이상곤;이재은;이태규;이선봉;김병민
    • 한국정밀공학회지
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    • 제26권11호
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    • pp.124-130
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    • 2009
  • In the multi-stage shape drawing process, the most important aspect for the economy is the correct design of the various drawing stage. For most of the products commonly available round or square materials can be used as initial material. However, special products should be pre-rolled. This study proposes a process design method of multi-stage shape drawing process for producing cross roller guide. Firstly, a standard classification of shape drawing process is suggested based on the requirement of pre-rolling process. And a design method is proposed to design the intermediate die shape. The process design method is applied to design the multi-stage shape drawing process for producing cross roller guide. Finally, the effectiveness of the proposed design method is verified by FE-analysis and shape drawing experiment.

실험계획법과 수치해석을 연계한 정밀 전자부품 사출성형 공정의 최적설계 (Application of Design of Experiments and Numerical Analysis to Optimal Design for Injection Molding Processes of Electrical Parts)

  • 안종호;최상련;박근
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1348-1356
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    • 2002
  • The present work concerns the optimal design for injection molding processes by using the design of experiments (DOE) and numerical analysis. The DOE approaches is planned to be able to consider two-way interaction, and have been applied progressively for both mold design and process design. Numerical analyses have been carried out as a design of experiments for mold parameters such as runner specifications and cooling channel configurations. In order to determine optimal process parameters, experiments have been performed for various process conditions with the DOE scheduling. As a result, the quality and productivity of the product have been improved, and the proposed approach can be successfully reflected on the industrial injection molding process of precision electronics parts.

Development of Field Programmable Gate Array-based Reactor Trip Functions Using Systems Engineering Approach

  • Jung, Jaecheon;Ahmed, Ibrahim
    • Nuclear Engineering and Technology
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    • 제48권4호
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    • pp.1047-1057
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    • 2016
  • Design engineering process for field programmable gate array (FPGA)-based reactor trip functions are developed in this work. The process discussed in this work is based on the systems engineering approach. The overall design process is effectively implemented by combining with design and implementation processes. It transforms its overall development process from traditional V-model to Y-model. This approach gives the benefit of concurrent engineering of design work with software implementation. As a result, it reduces development time and effort. The design engineering process consisted of five activities, which are performed and discussed: needs/systems analysis; requirement analysis; functional analysis; design synthesis; and design verification and validation. Those activities are used to develop FPGA-based reactor bistable trip functions that trigger reactor trip when the process input value exceeds the setpoint. To implement design synthesis effectively, a model-based design technique is implied. The finite-state machine with data path structural modeling technique together with very high speed integrated circuit hardware description language and the Aldec Active-HDL tool are used to design, model, and verify the reactor bistable trip functions for nuclear power plants.

내부 치형 부품의 냉간단조 공정설계에 관한 연구 (A Study on Process Design of cold Forging for Inner Tooth Part)

  • 박준모;이현철;신동초;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.320-323
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    • 2002
  • This paper discusses process design of cold forging for inner tooth part, drum clutch. In respect to high productivity, low material consumption and low piece production costs, Metal forming has more merits than machining process. Net shape forming is huh technology which satisfies merits of metal forming and achieves high accuracy. Recently, net shape forming method widely applied because of high productivity, low material consumption and low piece production costs using press. In this study, the method which accuracy of drum clutch, automatic transmission pin, can be improved is discussed. First, process variables for process design of drum clutch are selected, and then process design is accomplished using forming analysis method. from forming analysis, forming load, stress, unfiling part is obtained. and comparing these results, optimal process design can be determined.

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설계프로세스의 표현과 분석을 위한 프로세스 뷰어 개발과 적용 (Development and Application of a Process Visualizer to Represent and Analyze Design Process)

  • 김성아
    • 한국실내디자인학회논문집
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    • 제15권3호
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    • pp.193-200
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    • 2006
  • Any design process is interwoven with numerous intermediate design representations and information. On the other hand, designers proceed the design through various activities. It has always been a difficult task to model the design process, yet there are many significant research outputs that explain the design process through the cognitive approaches. This research started from the necessity of an interactive system which externalize the elements of design process in a visual or tangible manner. In order to do so, a design model, specifically a design process representation model was necessary to capture and represent design process. Several concepts such as design issue, design concept, and design form were defined through the empirical studies of design practices. The assumption is that the design process can be effectively captured by the presented system and it can help both designers and tutors review and analyze the design process. It should also help novice designers learn from expert designer's design process patterns. The system represents design process pattern in a interactive graphic environment. It also provides various useful features to enhance the analysis of design process. This paper presents theoretical groundwork and development process of the design process visualizer. The representation model is presented, and the application of the system is reviewed. Discussions on the further development directions include critical evaluation of the system.

인발응력을 고려한 다단 형상인발 공정설계 (Process Design of Multi-pass Shape Drawing Considering the Drawing Stress)

  • 김성민;이상곤;이찬주;김병민;정명식;이선봉
    • 소성∙가공
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    • 제21권4호
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    • pp.265-270
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    • 2012
  • In this study, a process design method for the multi-pass shape drawing is proposed with consideration of the drawing stress. First, the shape drawing load was calculated to evaluate the shape drawing stress, and the intermediate die shape was determined by using an electric field analysis and the average reduction ratio. In order to evaluate whether material yielding occurs at the die exit, the drawing stress was determined by using the calculated shape drawing load. Finally, FE-analysis and shape drawing experiments were conducted to validate the design of the multi-pass shape drawing process. From the results of the FE-analysis and shape drawing experiments, it was possible to produce a sound shape drawn product with the designed process. The dimensional tolerances of the product were within the allowable tolerances.

후륜 현가장치용 CTBA 튜브 프레스 성형공정 개발 (Development of the Tube Press Forming Process for the CTBA of the Rear Suspension Assembly)

  • 김세호;김기풍;박천일
    • 소성∙가공
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    • 제17권4호
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    • pp.263-271
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    • 2008
  • Process design is carried out for a press forming of a CTBA in the rear suspension assembly based on the result of the finite element analysis. The analysis simulates the two-stage stamping process with the initial design and it fully reveals the unfavorable mechanism which develops inferiorities during forming. In this paper, a new design guideline is proposed to modify the process and tool shapes for a single-stage forming process. With the improved tool design, prototypes are fabricated after several try-out processes. Results of the durability tests show that the design requirement of the part is satisfied and the effective weight reduction is achieved.

Computer aided reinforcement design of RC structures

  • An, Xuehui;Maekawa, Koichi
    • Computers and Concrete
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    • 제1권1호
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    • pp.15-30
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    • 2004
  • In this study, a design process for reinforced concrete structures using the nonlinear FEM analysis is developed. Instead of using the nonlinear analysis to evaluate the required performance after design process, the nonlinear analysis is applied before designing the reinforcement arrangement inside the RC structures. An automatic reinforcement generator for computer aided reinforcement agreement is developed for this purpose. Based on a nonlinear FEM program for analyzing the reinforced concrete structure, a smart fictitious material model of steel, is proposed which can self-adjust the reinforcement to the required amount at the cracking location according to the load increment. Using this tool, the reinforcement ratio required at design load level can be decided automatically. In this paper, an example of RC beam with opening is used to verify the proposed process. Finally, a trial design process for a real size underground RC LNG tank is introduced.