• 제목/요약/키워드: Process Re-engineering

검색결과 681건 처리시간 0.034초

주조 상태 및 용체화처리한 AZ91-4%RE 마그네슘 합금의 부식 거동 (Corrosion Behavior of As-Cast and Solution-Treated AZ91-4%RE Magnesium Alloy)

  • 한진구;현승균;전중환
    • 열처리공학회지
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    • 제31권5호
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    • pp.220-230
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    • 2018
  • The objective of this study is to investigate the effect of solution treatment on the microstructure and corrosion behavior of cast AZ91-4%RE magnesium alloy. In the as-cast state, microstructure of the AZ91-4%RE alloy was characterized by intermetallic ${\beta}(Mg_{17}Al_{12})$, $Al_{11}RE_3$ and $Al_2RE$ phase particles distributed in ${\alpha}-(Mg)$ matrix. After solution treatment, the ${\beta}$ particles with low melting point dissolved into the matrix, but Al-RE phases still remained due to their high thermal stabilities. It was found from the immersion and potentiodynamic polarization tests that corrosion rate of the AZ91-4%RE alloy increased after the solution treatment. On the contrary, EIS tests and EDS compositional analyses on the surface corrosion products indicated that the stability of the corrosion product was improved after the solution treatment. Examinations on the corroded microstructures for the ascast and solution-treated samples revealed that dissolution of the ${\beta}$ particles which play a beneficial role in suppressing corrosion propagation, would be responsible for the deterioration of corrosion resistance after the solution treatment. This result implies that the microstructural features such as amount, size and distribution of secondary phases that determine corrosion mechanism, are more influential on the corrosion rate in comparison with the stability of surface corrosion product.

Feeder Re-assign Problem in a Surface Mount Device with a Piano-Type Multi-Headed Gantry

  • Tae, Hyunchul;Kim, Byung-In
    • Industrial Engineering and Management Systems
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    • 제12권4호
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    • pp.330-335
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    • 2013
  • A surface mount device (SMD) assembles electronic components on printed circuit boards (PCB). Since a component assembly process is a bottleneck process in a PCB assembly line, making an efficient SMD plan is critical in increasing the PCB assembly line productivity. Feeder assignment is an important part of the SMD plan optimization. In this paper, we propose a feeder re-assign improvement algorithm for a specific type of SMD machine with a piano type multi-head gantry. Computational results on some real-world benchmark data sets show the effectiveness of our proposed algorithm.

600dpi 마스터 에프세타 렌즈 가공 및 성능에 관한 연구 (A Study on Processing and Performance of a 600dpi Master F-theta Lens)

  • 박용우;문성민;류성기
    • 한국기계가공학회지
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    • 제19권5호
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    • pp.1-7
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    • 2020
  • This study examines the processing and performance of an f-theta lens, one of the main components used in laser printer and laser scanning systems. To design an f-theta lens, the optical path of the components of the laser scanning unit f-theta lens, cylinder lens, and collimator lens must be identified. The goal after machining the master f-theta lens is to understand the optical properties, root mean square, and peak to valley.

$Mg_2NiH_x$ 수소저장합금의 미세결정구조 및 수소화 특성평가 (Evaluations of Microstructure and Hydrogenation Properties on $Mg_2NiH_x$)

  • 석송;신경;권순용;어순철;이영근;홍태환
    • 한국수소및신에너지학회논문집
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    • 제16권3호
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    • pp.238-243
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    • 2005
  • Mg and Mg-based alloys are most important hydrogen storage materials. It is a lightweight and low-cost materials with high hydrogen storage capacity. However, the formation of hydride at high temperature, the deterioration effect, the hydriding and dehydriding kinetics are bad factor for application. In this study, Mg and Ni have been produced by hydrogen induced mechanical alloying(HIMA) process. The raw materials, Mg(purity 99.9%) chip and Ni(purity 99.95%) chip was prepared by using a planetary ball mill apparatus(FRITSCH pulverisette 5). The balls to chips mass ratio(BCR) are 30:1. The hydrogen pressure induced 2.0MPa and milling times were 12, 24, 48, 72, 96 hours with a rotating speed of 200rpm. X-ray diffraction(XRD) analysis was made to characterize the crystallite size and misfit strain. The crystallite size measured by laser particle size analysis(PSA). Microstructure changes were investigated by scanning electron microscopy(SEM) and the transmission electron microscopy(TEM). The hydrogen storage properties were evaluated by using an Sivert's type automatic pressure-composition-therm(PCT) apparatus.

Damage detection of 3D printed mold using the surface response to excitation method

  • Tashakori, Shervin;Farhangdoust, Saman;Baghalian, Amin;McDaniel, Dwayne;Tansel, Ibrahim N.;Mehrabi, Armin
    • Structural Engineering and Mechanics
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    • 제75권3호
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    • pp.369-376
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    • 2020
  • The life of conventional steel plastic injection molds is long but manufacturing cost and time are prohibitive for using these molds for producing prototypes of products in limited numbers. Commonly used 3D printers and rapid prototyping methods are capable of directly converting the digital models of three-dimensional solid objects into solid physical parts. Depending on the 3D printer, the final product can be made from different material, such as polymer or metal. Rapid prototyping of parts with the polymeric material is typically cheaper, faster and convenient. However, the life of a polymer mold can be less than a hundred parts. Failure of a polymeric mold during the injection molding process can result in serious safety issues considering very large forces and temperatures are involved. In this study, the feasibility of the inspection of 3D printed molds with the surface response to excitation (SuRE) method was investigated. The SuRE method was originally developed for structural health monitoring and load monitoring in thin-walled plate-like structures. In this study, first, the SuRE method was used to evaluate if the variation of the strain could be monitored when loads were applied to the center of the 3D printed molds. After the successful results were obtained, the SuRE method was used to monitor the artifact (artificial damage) created at the 3D printed mold. The results showed that the SuRE method is a cost effective and robust approach for monitoring the condition of the 3D printed molds.

금형주조 구상흑연주철의 칠 형성 경향에 미치는 화학조성 및 열처리의 영향 (Effects of Alloying Elements and Heat-Treatment on the Tendency of Chill Formation of Ductile Cast Iron Produced by Metal Mold Cast)

  • 김석원;박진성;김기곤
    • 한국주조공학회지
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    • 제27권1호
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    • pp.24-30
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    • 2007
  • The effects of C, Si and RE additions on the tendency of chill formation of ductile cast iron obtained from metal mold casting were investigated. In case of metal mold cast, the ductile cast iron with 2.5%Si had pearlitic matrix, and specimens with 2.9%Si had bull's eye type regardless of C contents. As-cast specimen with a large amount of fine graphites could be obtained by adding 0.2% RE. Normalizing process was necessary to remove carbide and form a large amount of spheroidal graphites for the as-cast specimens. Good mechanical properties could be obtained by heat-treatment of as-cast specimens with pearlitic matrix. Normalizing the specimens with RE caused the reduction in mechanical properties.

요구사항의 비용산출을 통한 정량적인 ERRC 분석 방법 (A Quantitative ERRC Analysis Method via Requirements Cost Estimation)

  • 엄정용;김능회;이동현;인호
    • 한국IT서비스학회지
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    • 제8권1호
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    • pp.113-124
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    • 2009
  • Value-based requirements engineering process, called The ViRE(Value-Innovative Requirement Engineering) was suggested to create an uncontested market using ERRC(Eliminate, Reduce, Raise, Create) requirements analysis. But ViRE did not provides a quantitative data analysis method for ERRC decision so as to make objective decisions for customers. In this paper, to solve this problem, we suggest a quantitative ERRC analysis method by estimating requirements cost. Our method defines user requirements and decides their weight. Then, it makes quality level table for all the identified requirements and function modules and estimate implementation cost based on their quality levels. Finally, assess each requirement's impact and then evaluate ERRC value. We could get the more objective ERRC values by evaluate the requirement weight. functional module weight, and implementation cost. And we proved the efficiency of our model by a case study, smart student ID system.

이동 클라우딩 환경에서 LBS 지원 핸드오프 기법 (Handoff Method Supporting LBS Information in Mobile Clouding Computing)

  • 김기영;김선집
    • 한국컴퓨터정보학회논문지
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    • 제20권2호
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    • pp.89-97
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    • 2015
  • 본 논문에서는 이동 클라우딩 환경에서 LBS(Location Based Services)를 지원하는 핸드오프 기법을 제안한다. 이동 클라우딩 컴퓨팅은 핸드오프 지연과 함께 재인증 지연이 발생한다. 단말이 새로운 AP에 도착하면 클라우드 서버로부터 다시 인증을 받는 절차가 필요하다. 하지만 위치정보를 이동 단말의 재인증에 사용하면 인증에 따른 지연시간을 감축시킬 수 있다. 이를 위해 제안하는 기법은 위성신호를 받지 못하는 실내에서 사용할 수 없는 GPS기반 기술을 보완할 수 있는 WiFi 기반의 위치정보 서버에 AP의 위치정보를 구축하고 핸드오프 수행 시에 위치정보를 수집하도록 하였다. 또한 핸드오프 시에 위치정보 요청을 분리하여 처리하도록 하여 핸드오프지연 시간의 증가 없이 LBS 처리를 가능하도록 하였다. 성능 분석은 핸드오프 지연시간과 위치정보 처리시간과 이에 따라 발생하는 데이터의 양을 기존의 클라우드 환경에서의 핸드오프 기법과 비교 분석하였다. 제안한 기법은 핸드오프 시에 위치정보 서버를 통해 위치정보를 수신하도록 하여 LBS 처리에 따른 지연시간이 낮았으며 핸드오프 수행시간이 증가하지 않는 것을 확인하였다.

Re-work 공정을 통한 슁글드 스트링의 출력 개선 (Improvement in Power of Shingled Strings by Re-work Process)

  • 송진호;지홍섭;문대한;김도형;양오봉;정채환
    • Current Photovoltaic Research
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    • 제7권2호
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    • pp.51-54
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    • 2019
  • The high density module (HDM) has advantages for its larger active area and smaller current density. This new way of making a photovoltaic (PV) module method has benefit for increasing module power with the same installed area. Because HDM consisted with serially connected PV strings, loss of strings during the fabrication process can increase the overall production cost.1-2 This study investigates the rework conditions of the shingled strings with electrically conductive adhesives (ECA). By heating the electrically connected area of a fabricated string, cured area become soft and a string can be detached for the rework process. After rework process, a refabricated string showed 5~10% increased output power compared to before rework process and reached to the 90~95% output power compare to the undamaged strings.

5속 수동 트랜스미션의 전달오차 예측에 관한 연구 (Study of the Transmission Error Prediction of a Five-speed Manual Transmission System)

  • 조상필;이동규;김래성;허철수;류성기
    • 한국기계가공학회지
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    • 제15권2호
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    • pp.66-71
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    • 2016
  • For the manual transmission gearbox used in the automotive industry, gear meshing transmission error is the main source of noise known as gear whine, and radiated gear whine noise plays an important role in the whole gearbox. Therefore, in order to keep competitive in the automotive market, the NVH performance of transmission gearboxes is increasingly important for automotive manufacturers when a new product is developed. In this paper, in order to achieve an optimized tooth contact pattern, gear tooth modification is applied to make up for the deformation of the teeth owing to load. A five-speed MT gearbox is firstly modeled in RomaxDesign software and the prediction of transmission error under the loaded torques is studied and compared. From the simulation, the transmission error and maximum contact stress are also simulated and compared after tooth modification of the loaded torques. Finally, the simulation results are used to optimize the whole gearbox design and the final gearbox prototype is testified to obtain NVH performance in a semi-anechoic room.