• Title/Summary/Keyword: Process FMEA

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Fuzzy Based Failure Mode and Effect Analysis (FMEA) of Hydrogen Production Process Using the Thermococcus Onnurineus NA1 (퍼지기반 해양 미생물 이용 수소 제조 공정의 고장유형 및 영향분석)

  • PARK, SUNG HO;AHN, JUNKEON;KIM, SU HYUN;YOO, YOUNG DON;CHANG, DAEJUN;KANG, SUNGKYUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.4
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    • pp.307-316
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    • 2018
  • In this study, the failure mode and effect analysis (FMEA) of hydrogen production process by using the Thermococcus onnurineus NA1 was conducted and advanced methodology to compensate the weakness of previous FMEA methodology was applied. To bring out more quantitative and precise FMEA result for bio-hydrogen production process, fuzzy logic and potential loss cost estimated from ASPEN Capital Cost Estimator (ACCE) was introduced. Consequently, risk for releasing the flammable gases via internal leakage of steam tube which to control the operating temperature of main reactor was caution status in FMEA result without applying the fuzzification and ACCE. Moreover, probability of the steam tube plugging caused by solid property like medium was still caution status. As to apply the fuzzy logic and potential loss cost estimated from ACCE, a couple of caution status was unexpectedly upgraded to high dangerous status since the potential loss cost of steam tube for main reactor and decrease in product gases are higher than expected.

Safety Assessment for Hydrogen Gas Production Facilities (Steam Reforming) (Steam Reforming방법을 이용한 수소제조설비의 안전성 평가)

  • Rhie Kwang Won;Kim Tae Hun;Kim Jung Keun;Han Seung Yong
    • Journal of the Korean Institute of Gas
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    • v.9 no.4 s.29
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    • pp.44-49
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    • 2005
  • In this study, a process safety evaluation is implemented, in which the process hazards are investigated systematically about hydrogen production plants. Be used qualitative Safety management method such as HAZOP and FMEA. Were analysed potential hazards (human errors or operating failures of every processing steps) about parameters that flow, pressure, temperature of hydrogen production plants through HAZOP that making deviations applied signified guide words. Analysed to using FMEA mainly about bad components or troubles that equipments breakdown and malfunction in facilities and then propose its influences, and counterproposal.

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Failure Modes and Effects Analysis by using the Entropy Method and Fuzzy ELECTRE III (엔트로피법과 Fuzzy ELECTRE III를 이용한 고장모드영향분석)

  • Ryu, Si Wook
    • Journal of the Korea Safety Management & Science
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    • v.16 no.4
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    • pp.229-236
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    • 2014
  • Failure modes and effects analysis (FMEA) is a widely used engineering tool in the fields of the design of a product or a process to improve its quality or performance by prioritizing potential failure modes in terms of three risk factors-severity, occurrence, and detection. In a classical FMEA, the risk priority number is obtained by multiplying the three values in 10 score scales which are evaluated for the three risk factors. However, the drawbacks of the classical FMEA have been mentioned by many previous researchers. As a way to overcome these difficulties, this paper suggests the ELECTRE III that is a representative technique among outranking models. Furthermore, fuzzy linguistic variables are included to deal with ambiguous and imperfect evaluation process. In addition, when the importances for the three risk factors are obtained, the entropy method is applied. The numerical example which was previously studied by Kutlu and Ekmekio$\breve{g}$lu(2012), who suggested the fuzzy TOPSIS method along with fuzzy AHP, is also adopted so as to be compared with the results of their research. Finally, after comparing the results of this study with that of Kutlu and Ekmekio$\breve{g}$lu(2012), further possible researches are mentioned.

A Study of Accident Mode and Effects Analysis for Using FMEA (FMEA를 활용한 사고형태 영향분석에 관한 연구)

  • 김건호;김윤성;권상면;이강복;박주식;강경식
    • Journal of the Korea Safety Management & Science
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    • v.6 no.1
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    • pp.11-23
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    • 2004
  • The modem industrial society is developing while growing more diverse and gigantic. Accordingly, occupational injuries or accidents can be caused in various situations, not just in the limited range of workplaces but also in the surroundings, and interest has increased in the prevention of occupational accidents with respect to occupational health and safety, and environment. Thus, this thesis will consider 4MlE (Man, Machine, Method, Material, Environment) as the fundamental causes of accidents and introduce a model of system in which the output of the process control system is replaced by accidents with its input by 4M1E. Furthermore, it will demonstrate how occupational hazardousness can be measured, whereby it can also be rated, by examining the relationship between 4M1E and types of accident in terms of the categories of severity, frequency, and detectability, based on the application of the model to the framework of FMEA.

Risk Assessment for Pneumatic Braking of EMU (철도차량 제동장치의 위험도 평가)

  • Lee, Sung-Kwun;Kim, Jong-un;Koo, Jeong-Seo
    • Journal of the Korean Society of Safety
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    • v.30 no.5
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    • pp.114-122
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    • 2015
  • FMEA and FTA have been widely applied to the safety studies for railway systems respectively. But it would be more effective to use these two methods at a same time because these are complementary. This article suggests a FMEA-FTA combined analysis technique to evaluate the risk for railway systems. A FMEA-FTA combined risk evaluation model and process are proposed and a case study is dealt with for PBU(Pneumatic Breaking Unit), a major subsystem of a railway vehicle.

Analysis of Effects of Chemotherapy using Failure Mode and Effect Analysis (FMEA) on Patient Safety and Safe Nursing (고장유형영향분석을 활용한 항암화학요법의 환자안전간호 효과분석)

  • Yang, Nam Young;Lee, Mi Hyang
    • Journal of Korean Academy of Nursing Administration
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    • v.21 no.3
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    • pp.254-262
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    • 2015
  • Purpose: This study was done to apply failure mode & effect analysis (FMEA) to chemotherapy in order to reduce prescribing, dispensing and administering errors related to treatment and provide patients with a safe medical environment. Methods: A one group pre-post test design was used to verify the effects using the tool for FMEA in chemotherapy. Results: There was a statistically significant decrease in prescribing errors from 11.47% to 3.18%; administering errors decreased but they were not statistically significant. In a addition, there was no change in dispensing errors. Conclusion: The results show that FMEA removed risk factors that might occur during the process of chemotherapy and that it was an effective tool for prevention of negligent accident occurring in actual patients.

Reliability Design Using FMEA for Pressure Control Regulator of Aircraft Fuel System (항공기용 연료계통 압력조절밸브의 FMEA를 적용한 신뢰성 설계)

  • Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.1
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    • pp.24-28
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    • 2009
  • The reliability assessment is performed for Pressure Control Regulator of Aircraft Fuel System using reliability procedure which consists of the reliability analysis and the Failure Modes and Effects Analysis(FMEA). The target reliability as MTBF(Mean Time Between Failure) is set to 5000hr. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS) up to level 3, and a reliability structure is defined by schematics of the system. Since the components and parts that have been collected through EPRD/NPRD. The predicted reliability to meet mission requirements and operating conditions is estimated as 4375.9hr. To accomplish the target reliability, the components and parts with high RPN have been identified and changed by analyzing the potential failure modes and effects. By changing the configuration design of components and parts with high-risk, the design is satisfied target reliability.

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A Risk Metric for Failure Cause in FMEA under Time-Dependent Failure Occurrence and Detection (FMEA에서 고장발생 및 탐지시간을 고려한 고장원인의 위험평가 척도)

  • Kwon, Hyuck Moo;Hong, Sung Hoon;Lee, Min Koo
    • Journal of Korean Society for Quality Management
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    • v.47 no.3
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    • pp.571-582
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    • 2019
  • Purpose: To develop a risk metric for failure cause that can help determine the action priority of each failure cause in FMEA considering time sequence of cause- failure- detection. Methods: Assuming a quadratic loss function the unfulfilled mission period, a risk metric is obtained by deriving the failure time distribution. Results: The proposed risk metric has some reasonable properties for evaluating risk accompanied with a failure cause. Conclusion: The study may be applied to determining action priorities among all the failure causes in the FMEA sheet, requiring further studies for general situation of failure process.

A Study of Sensor Reasoning for the CBM+ Application in the Early Design Stage (CBM+ 적용을 위한 설계초기단계 센서선정 추론 연구)

  • Shin, Baek Cheon;Hur, Jang Wook
    • Journal of the Korean Society of Systems Engineering
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    • v.18 no.1
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    • pp.84-89
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    • 2022
  • For system maintenance optimization, it is necessary to establish a state information system by CBM+ including CBM and RCM, and sensor selection for CBM+ application requires system process for function model analysis at the early design stage. The study investigated the contents of CBM and CBM+, analyzed the function analysis tasks and procedures of the system, and thus presented a D-FMEA based sensor selection inference methodology at the early stage of design for CBM+ application, and established it as a D-FMEA based sensor selection inference process. The D-FMEA-based sensor inference methodology and procedure in the early design stage were presented for diesel engine sub assembly.

The ISO/TS16949 the research regarding the application instance of the development technique for a APQP zero defect attainment (ISO/TS16949 APQP Zero Defect 달성을 위한 개발기법의 적용사례에 관한 연구)

  • Moon, Chan-Oh
    • Management & Information Systems Review
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    • v.22
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    • pp.211-229
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    • 2007
  • The ISO/TS16949 APQP goal of defect prevention and decrease of spread waste, is the customer satisfaction which leads a continuous improvement and profit creation. The quality expense where the most is caused by but with increase of production initial quality problem occurrence is increasing to is actuality. Like this confirmation amendment. with the problem which is forecast in the place development at the initial stage which it does completeness it does not confront not to be able, production phase to be imminent, the problem accumulates and it talks the development shedding of which occurs. In opposition, prediction confrontation. is forecast in development early stage to and it is a structure which does not occur a problem to production early stage. Like this development is a possibility of accomplishing competitive company from production phase. Which attains an goal of, chance cause it leads a APQP activity (common cause) with special cause prevention & detection the connection characteristic of the focus technique against a interaction is important. And the customer requirement satisfaction and must convert a APQP goal of attainment at the key characteristics action step. (1) The Prevention - with Design FMEA application prevention of the present design management/detection, (2) the Detection (prevention/detection) - with Process FMEA application prevention of the present process control/detection, (3) Special Cause - statistical process control (SPC) 4M cause spread removal, (4) Common Cause - statistical process control (SPC) the nothing zero defect which leads the continuous improvement back of spread with application it will be able to attain with application.

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