• 제목/요약/키워드: Process Conditions

검색결과 12,156건 처리시간 0.038초

Study on Standstill Conditions in Kaizen Activity: Through Case Studies of Two Companies in their Long-Term Efforts

  • Yamaguchi, Jun;Kono, Hirokazu
    • Industrial Engineering and Management Systems
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    • 제16권1호
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    • pp.80-91
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    • 2017
  • Multiple prior studies stress that continued Kaizen activity is conducive to building and maintaining competitive advantages of manufacturing companies. Meanwhile, it remains unclear as to what kind of management factors may exert impact on sustainment of Kaizen activity. This paper discusses a study conducted on the cases of two manufacturing lines, where such activity has been continued for more than ten years. At first, it was discovered that study period was divided into different periods. It was also found out that 'standstill conditions' which prevent smooth progress of activity exist in many periods, and that such conditions are hard to avoid. The study went on to categorize progress of activity in each period into different patterns, including at which points standstill conditions occurred, thereby, circumstances of standstill conditions were made clear. This paper verified a detailed process of Kaizen activity development in each period and the relationship between that detailed process and points of occurrence of standstill conditions. Thought was also given to factors and actions for smooth development, and effects brought about by overcoming such challenges. Lastly, consideration was given to the future perspectives of the study for elucidating how better Kaizen activity may be managed for continuation.

Optimization of Culture Conditions and Continuous Production of Chitosan by the Fungi, Absidia coerulea

  • Kim, Woo-Jun;Lee, Woo-Gi;Kalaimahan Theodore;Chang, Ho-Nam
    • Biotechnology and Bioprocess Engineering:BBE
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    • 제6권1호
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    • pp.6-10
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    • 2001
  • The production of chitosan from the mycelia of Absidia coerulea was studied to improve cell growth and chitosan productivity. Culture conditions were optimized in batch cultivation (pH 4.5, agitator speed of 250 rpm, and aeration rate of 2 vvm) and the maximum chitosan concentration achieved was 2.3g/L under optimized conditions. Continuous culture was carried out successfully by the formation of new growth spots under optimized conditions, with a chitosan productivity of 0.052g/L(sup)-1 h(sup)-1, which is the highest value to date, and was obtained at a dulution rate of 0.05h(sup)-1. Cell chitosan concentrations reached about 14% in the steady state, which is similar to that achieved in batch culture. This study shows that for the continuous culture of Absidia coerulea it is vital to control the medium composition.

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운전조건이 변화하는 공정설비의 신뢰도 분석기법 (A Method for Reliability Analysis of Process Facilities under Changing Operating Conditions)

  • 최수형
    • 한국가스학회지
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    • 제7권4호
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    • pp.20-23
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    • 2003
  • 공정설비의 신뢰도분석은 자주 Weibull 분포에 기초를 둔 모델을 사용한다. 여기에 사용되는 매개변수들은 조업조건의 함수로서 실험에 의해 값이 결정되며 이를 토대로 신뢰도, 평균수명 및 표준편차를 계산한다 이때 기존 방법은 조업조건이 일정하다고 가정하고 이 매개변수들을 상수로 취급한다. 본 논문에서는 척도모수가 시간의 함수일 때 적용할 수 있는 신뢰도함수 및 이를 토대로 한 분석기법을 제안한다. 냉각팬에 대한 사례연구 결과 평균조업조건을 적용한 기존 방법과 큰 차이를 보였다. 제안된 방법은 다른 공정설비들에도 적용 가능하며 조업조건변화가 설비신뢰도에 미치는 영향을 효과적으로 고려할 수 있을 것으로 기대된다.

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다구찌법을 이용한 석영의 최적 가공조건 선정에 관한 연구 (Selection of Optimal Processing Conditions for Quartz Using the Taguchi Method)

  • 정호인;최성준;이춘만
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.123-129
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    • 2022
  • Quartz (SiO2) has high abrasion and heat resistances and excellent chemical and mechanical properties; therefore, it is used in various industries, such as machinery, chemistry, optics, and medicine. Quartz is a high-hardness and brittle material and is classified as the topmost difficult-to-cut material, which is because of the cracking or chipping at the edge during processing. Corner wear, such as cracks and chippings that occur during cutting, is a major cause for the deterioration in the machining quality. Therefore, many researchers are investigating various techniques to process quartz effectively. However, owing to the mechanical properties of quartz, most studies have been conducted on grinding, micromachining, and microdrilling. Few studies have been conducted on quartz processing. The purpose of this study was to analyze the machining characteristics according to the machining factors during the slot machining of quartz using a cubic boron nitride (CBN) tool and to select the optimal machining conditions using the Taguchi method. The machining experiment was performed considering three process variables: the spindle speed, feed rate, and depth of cut. The cutting force and surface roughness were analyzed according to the processing conditions.

FT(Fischer-Tropsh) 합성유 제조를 위한 합성가스 공정 최적화 연구 (A simulation study on synthesis gas process optimization for FT(Fischer-Tropsh) synthesis)

  • 김용헌;이원수;이흥연;구기영;송인규
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.888-888
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    • 2009
  • A simulation study on SCR (Steam Carbon dioxide Reforming) process in gas-to-liquid (natural gas to Fischer-Tropsch synthetic fuel) process was carried out in order to find optimum reaction conditions for GTL (gas-to-liquid) process reaction. Optimum SCR operating conditions for synthesis gas to FT (Fischer-Tropsch) process were determined by changing reaction variables such as feed temperature and pressure. During the simulation, overall synthesis process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. SCR process was considered as reaction models for synthesis gas in GTL proess. The effect of temperature and pressure on SCR process $H_2$/CO ratio and the effect of reaction pressure on SCR reaction were mainly examined. Simulation results were also compared to experimental results to confirm the reliability of simulation model. Simulation results were reasonably well matched with experimental results.

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반도체 칩 캡슐화 공정의 최적조건에 관한 연구 (A Study on Optimal Process Conditions for Chip Encapsulation)

  • 허용정
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.477-480
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    • 1995
  • Dccisions of optimal filling conditions for the chip encapsulation have been done primarily by an ad hoc use of expertise accumulated over the years because the chip encapsulation process is quite complicated. The current CAE systems do not provide mold designers with necessary knowledge of the chip encapsulation for the successful design of optimal filling except flow simulation capability. There have been no attempts to solve the optimal filling problem in the process of the chip encapsulation. In this paper, we have constructed an design system for optimal filling to avoid short shot in the chip encapsulation process which combines an optimization methodology with CAE software.

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선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상 (Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation)

  • 최종환
    • 한국기계가공학회지
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    • 제7권2호
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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절삭조건과 AE 신호들과의 관계에 관한 실험적 연구 (Experimental Study on the Relationship between Cutting Conditions and AE Signals)

  • 원종식
    • 한국생산제조학회지
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    • 제7권6호
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    • pp.64-71
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    • 1998
  • This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; $AE_{avg}$, $AE_{rms}$, $AE_{mode}$$AE_{avg}$ and $AE_{rms}$ are increased as the increasing of cutting velocity and depth of cut respectively. The new parameters, derived from $AE_{avg}$ and $AE_{rms}$, which may be used for the in-process detection of tool wear is discussed. It is also known that $AE_{mode}$

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Factors That Enable Reintermediation

  • Kwon, Sun-Ok;Lee, Hong-Kyu
    • 한국경영정보학회:학술대회논문집
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    • 한국경영정보학회 2007년도 International Conference
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    • pp.378-381
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    • 2007
  • Traditional intermediaries refer to service providers such as travel agents, real estate brokers, job agencies and insurance agents which matching services for buyers and suppliers in a traditional market. The introduction of Electronic commerce resulted in the automation of many tasks provided by intermediaries and seemed to eliminate the role of many traditional intermediaries, which is called disintermediation. However, depending on their market power, traditional intermediaries either will be disintermediated or fill new roles by providing added value and assistance, which is called reintermediation. According to the research of Alina M. Chircu et al. there are three conditions for reintermediation for traditional intermediaries. Three conditions are weak appropriability of EC innovations, ownership of co-specialized assets for both market intermediation and EC innovations and economies of scale. Besides these three reintermediation conditions, we hypothesize that leveraging BPO can be a suitable strategy for traditional intermediaries to be transformed into reintermediaries. Business Process Outsourcing (BPO) is the leveraging of technology or specialist process vendors to provide and manage an organization's critical and/or non-critical enterprise processes and applications. This paper will investigate the relationship between above reintermediation conditions including BPO and reintermediation.

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설비 Layout에 의한 생산성 향상을 위한 시뮬레이션 연구 (A Simulation Study on Plant Layout for Increasing Productivity)

  • 이성규;양광모;윤준섭;강경식
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2005년도 추계학술대회
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    • pp.505-510
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    • 2005
  • The manufacturing industries which played a major role in the rapid economic growth and industrialization of Korea in the late 20th century had considerable difficulties changing their manufacturing conditions from producer-oriented conditions to customer-oriented ones according to market changes. In this study, increase plant efficiency because grafts together modular system to plant layout and analyzes Work In Process(WIP) between product's cycle time and each process, family efficient plan wishes to choose opposite bank. Simulation approach used for presented methodology The effect will not gain the results for other reasons the inherent conditions of companies, people, and culture which have been hitherto described, but will be expected to help the direction for a new Lay-out production system to reflect on the native conditions rather than fixed technological means and methods in way of an analysis of fundamental problems which small and medium companies in Korea face.

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