• Title/Summary/Keyword: Process Analysis

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A Study on the Prediction of Void Closure in the Cogging Process of a Large Round Bar (대형 단조품 환봉 코깅 공정의 기공 압착 거동 예측에 관한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.75-78
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    • 2008
  • The predictive equation of void-closure was developed to evaluate void crush ratio with respect to the process variables in the cogging process of a large round bar. The comprehensive finite element analysis with the process variables such as reduction ratio and die width ratio was carried out. The predictive equation of void-closure for cogging process was established on the basis of the regression analysis with the extensive FE analysis results and verified by comparing the predicted results with FEA results with various forging passes.

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Temperature Analysis for Carbon Steel at Quenching Process by F. E. M.(Finite Element Method) (탄소강의 퀜칭과정에서 유한요소법을 이용한 온도해석)

  • Kim, Ok Sam;Cho, Eui Il;Shin, Young Woo
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.2
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    • pp.103-110
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    • 1994
  • It is well-known that the analysis of temperature distribution is substantilly important in optimal design of quenching process. The unsteady state temperature gradients generated during the quenching process were numerically calculated by the Finite Element Method(F. E. M.). Formulations of F. E. M. based weighted residural method were presented for the analysis of the two dimensional heat conduction problem. In the process of calculation, the temperature dependency of physical properties of the material was in consideration. At early stage of the quenching process, the abrupt temperature gradient has been shown in the surface of the carbon steel(SM45C).

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Capability of Thermal Field-Flow Fractionation for Analysis of Processed Natural Rubber

  • Lee, Seong Ho;Eun, Cheol Hun;Anthony R. Plepys
    • Bulletin of the Korean Chemical Society
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    • v.21 no.1
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    • pp.69-74
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    • 2000
  • Applicability of Thermal field flow fractionation (ThFFF) was investigated for the analysis of masticated natural rubber (NR) adhesives produced bya hot melt mastication process. An optimum ThFFF condition for NR analysis was found by using tetrahydrofuran (THF) as a solvent/carrier and a field-programming. Low flowrate (0.3 mL/min) was used to avoid stopping the flow for the sample relaxation. Measured molecular weight distribution was used to monitor degradation of rubber during the mastication process. Rubber samples collected at three different stages of the mastication process and were analyzed by ThFFF. It was found that in an anaerobic process rubber degradation occurs at the resin-mixing (compounding) zone as well as in the initial break-down zone, while in an aerobic process most of degradation occurs at the initial breakdown zone. It was also found that E-beam radiation on NR causes a slight increase in the NR molecular weight due to the formation of a branched structure.

A Study on the Real Time Analysis of Plastic Deformation Process using WWW(World Wide Web) (웹을 이용한 실시간 소성가공의 해석에 관한 연구)

  • 이상돈;최호준;방세윤;임중연;이호용
    • Transactions of Materials Processing
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    • v.12 no.2
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    • pp.110-115
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    • 2003
  • This paper is concerned with the compression test and forming process of flange by using virtual reality and analysis(simulation) program. This virtual manufacturing can be carried out one personal computer without any expensive devices for experiment. The virtual manufacturing composed of three modules such as the imput, calculation and the output modules on internet. Internet user can give the material's property and process parameters to the sever computer at the input module. On the calculation module, a simulator computes the virtual manufacturing process by analysis program and stores the data as a file. The output module is the program in which internet user can confirm virtual manufacturing results by showing tables, graphs, and 3D animation. This programs is designed by an internet language such as HTML, CGI, VRML and JAVA ,while analysis programs use the finite increasing, the virtual manufacturing technique will substitute many real experiments in the future.

A study of estimation of filling phase condition in injection molding process (사출성형의 충전조건 선정에 관한 연구)

  • Jo, Y.M.;Kwon, O.J.;Kim, J.D.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.110-118
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    • 1995
  • The filling phase analysis of the injection molding process for thermoplastics was applied to predict pressure, themperature and shear stress in the test mold, and the results were compared with the experiment using 30% glass fiber added ABS resin. The finite difference method was used in the analysis considering the effects of heat transfer between molten polymer and mold wall, and also frictional heating by shear flow. The analysis results were considered as a method to improve the quality and the productivity of injection molding process. Using the analysis results, the molding factors such as mold-ability of polymers, performance of injection molding machine, positioning of gate and dimendsioning of runner in the injection molding process can be estimated at the design stage of mold for good quality and productivity.

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A Study on the Control Law Design and Analysis Process (비행제어법칙 설계 및 해석 절차에 관한 연구)

  • Hwang Byung-moon;Cho In-jae;Kim Chong-sup
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.11
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    • pp.913-919
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    • 2005
  • An advanced method of Relaxed Static Stability (RSS) is utilized for improving the aerodynamic performance of modem version supersonic jet fighter aircraft. The flight control system utilizes RSS criteria in both longitudinal and lateral-directional axes to achieve performance enhancements and improve stability. Standard CLDA (Control Law Design and Analysis) process is provided that reduce the development period of the flight control system. In addition, if this process is employed in developing flight control laws, it reduces the trial and error development and verification of control laws. This paper details the design process of developing a flight control law for the RSS aircraft, utilizing military specifications, linear and nonlinea, analysis using XMATH and ATLAS(Aircraft, Tim Linear and Simulation), handling quality tests using the HQS (Handling Quality Simulator), and real flight test results to verify aircraft dynamic flight responses.

Study on Torque Analysis and Armature Shape Optimization of Electromagnetic Clutch by Using FEM (FEM을 이용한 Electromagnetic Clutch 토크해석과 전기자 치수최적화)

  • Piao, Changhao
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.5
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    • pp.245-249
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    • 2006
  • This study tries to test and analyze the static friction torque generated by an electromagnetic clutch. Then the torque is improved by optimizing the shape of armature. For the purpose of design change and optimization of the electromagnetic clutch, the static friction torque prediction is very important. We construct an axi symmetric FEM model for analyzing the static friction torque and used a torque tester for evaluating the real torque. For a test, predicted static friction torque is compared with the experimental one to discuss the rationality of torque analysis process. The analytical result agrees well with experimental data, explaining the validity of the mathematical process and FEM model. After confirming the torque analysis process, the optimization process is investigated. The optimization result shows that the static torque is improved by changing the armature shape.

A study on numerical analysis of heat affected zone in detailed shape processing using Non-contact hot tool (비접촉식 열 공구를 이용한 미세 형상 가공에서의 열 영향부에 대한 수치적 모사에 관한 연구)

  • 김효찬;안동규;이상호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.569-572
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    • 2003
  • In VLM-ST process, the fine detailed shape processing process is needed due to the use of thick sheets for layers. The developed process perform the fine detailed shape processing in VLM-ST parts using non-contact hot tool. To predict the heat-affected zone and temperature distribution of VLM-ST parts in detailed shaping, the heat flux from the tool to the surface was calculated for the finite element analysis by modeling the tool as a heat source of radiation. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the analysis. The results showed a good agreement with the experiments.

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Tool Design in a Multi-stage Rectangular Cup Drawing Process with the Large Aspect Ratio by the Finite Element Analysis - Part I. Tool Design (유한요소해석을 이용한 세장비가 큰 직사각컴 다단계 성형공정의 금형설계 - Part I. 금형설계)

  • Kim, S.H.;Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.144-150
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    • 2001
  • Tool design is introduced in a multi-stage rectangular cup drawing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial tool design. The analysis reveals that the difference of the drawing ratio and the irregular contact condition produces non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure.

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DEVELOPMENT AND VALIDATION OF A NUCLEAR FUEL CYCLE ANALYSIS TOOL: A FUTURE CODE

  • Kim, S.K.;Ko, W.I.;Lee, Yoon Hee
    • Nuclear Engineering and Technology
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    • v.45 no.5
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    • pp.665-674
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    • 2013
  • This paper presents the development and validation methods of the FUTURE (FUel cycle analysis Tool for nUcleaR Energy) code, which was developed for a dynamic material flow evaluation and economic analysis of the nuclear fuel cycle. This code enables an evaluation of a nuclear material flow and its economy for diverse nuclear fuel cycles based on a predictable scenario. The most notable virtue of this FUTURE code, which was developed using C# and MICROSOFT SQL DBMS, is that a program user can design a nuclear fuel cycle process easily using a standard process on the canvas screen through a drag-and-drop method. From the user's point of view, this code is very easy to use thanks to its high flexibility. In addition, the new code also enables the maintenance of data integrity by constructing a database environment of the results of the nuclear fuel cycle analyses.