• Title/Summary/Keyword: Printing technique

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Accuracy of casts produced from conventional and digital workflows: A qualitative and quantitative analyses

  • Abduo, Jaafar
    • The Journal of Advanced Prosthodontics
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    • v.11 no.2
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    • pp.138-146
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    • 2019
  • PURPOSE. Comparing the accuracy of casts produced from digital workflow to that of casts produced from conventional techniques. MATERIALS AND METHODS. Whole arch alginate (ALG) and polyvinyl siloxane (PVS) impressions were taken with stock trays and custom trays, respectively. The ALG impressions were poured with type III dental stone, while the PVS impressions were poured with type IV dental stone. For the digital workflow, IOS impressions were taken and physical casts were produced by 3D printing. In addition, 3D printed casts were produced from images obtained from a laboratory scanner (LS). For each technique, a total of 10 casts were produced. The accuracies of the whole arch and separated teeth were virtually quantified. RESULTS. Whole arch cast accuracy was more superior for PVS followed by LS, ALG, and IOS. The PVS and ALG groups were inferior in the areas more susceptible to impression material distortion, such as fossae and undercut regions. The LS casts appeared to have generalized errors of minor magnitude influencing primarily the posterior teeth. The IOS casts were considerably more affected at the posterior region. On the contrary, the IOS and LS casts were more superior for single tooth accuracy followed by PVS and ALG. CONCLUSION. For whole arch accuracy, casts produced from IOS were inferior to those produced from PVS and ALG. The inferior outcome of IOS appears to be related to the span of scanning. For single tooth accuracy, IOS showed superior accuracy compared to conventional impressions.

A Study on the Process for Improving Mechanical Property of Sand Casting by Using the Binder Jetting Method (사형 주조에서 바인더 젯 3D 프린터를 이용한 기계적 물성 향상을 위한 공정 연구)

  • Jung-Chul Hwang;Tae-Sung Kim
    • Journal of the Korea Safety Management & Science
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    • v.25 no.1
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    • pp.23-29
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    • 2023
  • Among the Additive Manufacturing (AM) technologies, the Binder-Jetting printing technology is a method of spraying an adhesive on the surface of powder and laminate layer by layer. Recently, this technique has become a major issue in the production of large casting products such as ship-building, custom vehicles and so on. In this study, we performed research to make actual mold castings and increase mechanical property by using special sand and water-based binders. For use as a mold, it has a strength of more than 3MPa and permeability. Various experiments were carried out to obtain suitable them. The major process parameters were binder jetting volume, binder types, layer thickness and heat treatment condition. As a result of this study, the binder drop quantity was measured to be about 60 pico-liter, layer thickness was 100㎛ and the heat treatment condition was measured about 1,000℃ and compressive strength were measured to be more than 5MPa. The optimum condition of this experiment was established through actual casting of aluminum. The equipment used in this study was a Freeforms T400 model (SFS Co., Ltd.), and the printing area of 420 * 300 * 250mm and resolution of 600dpi can be realized.

Effect of Moisture Contant on The Printability of Domestic art paper in Korea Weather (우리나라 계절별 습도변화가 국산 아트지의 인쇄적성에 미치는 영향)

  • 이광석
    • Journal of the Korean Graphic Arts Communication Society
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    • v.16 no.2
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    • pp.45-59
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    • 1998
  • Halftonig is a technique to create the appearance of intermideate tone levels by controlling the spatial distribution of the binary pixel values. Recently, many printing devices such as image setter, inkjet printer, laser printer and facsimile, generate image, they require the technique. Ordered dither is achieved comparing the gray scale image to periodic array. This method is fast, but it occurs periodic patterns. Conentional error diffusion generates a good image. But processing speed is very slow and appeares worm artifacts in middle tone scale. To improve it, Bns(Blue noise Screen) is developed based on Gaussian distribution. In this paper, we discribe methods to design BNS based human visual characteristics and to improve blue appearing at edge area of image by USM(using unsharp mask).

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DEVELOPMENT OF A NUMERICAL TECHNIQUE FOR IMPACT AND SPREADING OF A DROPLET CONTAINING PARTICLES ON THE SOLID SUBSTRATE (미세입자분산 액적의 고체면에서 충돌과 퍼짐현상에 관한 직접수치해석 기법개발)

  • Jeong, Hyun-Jun;Hwang, Wook-Ryol;Kim, Chong-Youp
    • Journal of computational fluids engineering
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    • v.13 no.3
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    • pp.8-13
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    • 2008
  • We present a numerical simulation technique and some preliminary results of the impact and spreading of a droplet containing particles on the solid substrate in 2D. We used the 2nd-order Adams-Bashforth / Crank-Nicholson method to solve the Navier-Stokes equation and employed the level-set method with the continuous surface stress for description of droplet spreading with interfacial tension. The impact velocity has been generated by the instantaneous gravity. The distributed Lagrangian-multipliers method has been combined for the implicit treatment of rigid particles and the discontinuous Galerkin method has been used for the stabilization of the interface advection equation. We investigated the droplet spreading by the inertial force and discussed effects of the presence of particles on the spreading behavior using an example problem. We observed reduced oscillation and spread for the particulate droplet.

Electrospray Deposition and Characterization of Single-Walled Carbon Nanotube Thin Films

  • Sundharam, Sridharan;Choi, Kyung-Hyun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.40.1-40.1
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    • 2011
  • Single-walled carbon nanotubes are one among the most promising carbonaceous materials to be used as the electrodes in the devices like micro batteries, supercapacitors, etc. In this study, single-walled carbon nanotube thin films have been fabricated through electrospray deposition technique which is one of the attractive direct printing methods in the field of printed electronics. Single-walled carbon nanotube ink (water dispersed, 3wt %) has been used to fabricate thin films through electrospray deposition technique. The as-deposited SWCNT thin films have been characterized using the appropriate characterization techniques and the results are presented.

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Novel spacing technology for versatile flexible display applications

  • Jang, Se-Jin;Bae, Ji-Hong;Shin, Min-Soo;Choi, Yoon-Seuk;Kim, Hak-Rin;Kim, Sang-Il;Souk, Jun-Hyung;Kim, Jae-Hoon
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1189-1192
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    • 2006
  • We have demonstrated the novel technique for spacing two flexible substrates in stable by using rigid pillar spacer array and micro-contact printing assembling technique. Specially designed columnar structure generates self-collected adhesive polymer feature results in a good adhesion and a high mechanical stability to the external bending deformations.

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A Study on the Burn-out Printing of Cellulose-blend Velvet (셀룰로오스계 파일직물의 탄화가공)

  • 김호정
    • Journal of the Korean Society of Clothing and Textiles
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    • v.23 no.5
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    • pp.757-763
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    • 1999
  • The burn-out technique is used to result in the velvet cloth being patterned in open and solid areas by carbonize the cellulose fiber. It is examined how to burn out the cellulose part of the velvet without damage of the other part. The print paste indalca solution is mixed with sodium hydrogensulfate and lycerine and then screen-printed on the back side of the velvet. The effects of process conditions such as concentration of sodium hydrogensulfate dry heat fixation temperature and time pull no. and glycerine contents on the properties of ground farics were investigated. The yellowness index and the breaking load of silk ground fabrics afected by the process conditions especially concentration of sodium hydrogensulfate dry heat fixation temperature.

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Selective Pattern Growth of Silica Nanoparticles by Surface Functionalization of Substrates (기판 표면 기능화에 의한 실리카 나노입자의 선택적 패턴 성장)

  • Kim, Ki-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.20-25
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    • 2020
  • As nanoscience and nanotechnology advance, techniques for selective pattern growth have attracted significant attention. Silica nanoparticles (NPs) are used as a promising nanomaterials for bio-labeling, bio-imaging, and bio-sensing. In this study, silica NPs were synthesized by a sol-gel process using a modified Stöber method. In addition, the selective pattern growth of silica NPs was achieved by the surface functionalization of the substrate using a micro-contact printing technique of a hydrophobic treatment. The particle size of the as-synthesized silica NPs and morphology of selective pattern growth of silica NPs were characterized by FE-SEM. The contact angle by surface functionalization of the substrate was investigated using a contact angle analyzer. As a result, silica NPs were not observed on the hydrophobic surface of the OTS solution treatment, which was coated by spin coating. In contrast, the silica NPs were well coated on the hydrophilic surface after the KOH solution treatment. FE-SEM confirmed the selective pattern growth of silica NPs on a hydrophilic surface, which was functionalized using the micro-contact printing technique. If the characteristics of the selective pattern growth of silica NPs can be applied to dye-doped silica NPs, they will find applications in the bio imaging, and bio sensing fields.

Internal evaluation of provisional restorations according to the dental CAD/CAM manufacturing method : Three-dimensional superimpositional analysis (치과 CAD/CAM 가공방식에 따른 임시보철물의 내면 적합도 : 3차원 중첩 분석)

  • Kim, Jae-Hong;Kim, Ki-Baek
    • Journal of Technologic Dentistry
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    • v.41 no.2
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    • pp.81-86
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    • 2019
  • Purpose: The purpose of the present study was to compare the internal fit of two different temporary restorations fabricated by dental CAD/CAM system and to evaluate clinical effectiveness. Methods: Composite resin tooth of the maxillary first molar was prepared as occlusal reduction(2.0mm), axial reduction(1mm offset), vertical angle(6 degree) and chamfer margin for a temporary crown and duplicated epoxy die was fabricated. The epoxy dies were used to fabricate provisional restorations by CAD/CAM milling technique or 3D-printing technique. The inner data from all crowns were superimposed on the master die file in the 'best-fit alignment' method using 3D analysis software. Statistical analysis was performed using a Wilcoxon's rank sum test for differences between groups. Results: It showed that the internal RMS(Root Mean Square) values of the additive group were significantly larger than those of other group. No significant differences in internal discrepancies were observed in the temporary crowns among the 2 groups with different manufacturing method. Conclusion: All the groups had the internal fit within the clinical acceptable range (< $50{\mu}m$). The continuous research in the future to be applied clinically for the adaptation of additive manufacturing technique are needed.

Fabrication of a Patient-Customized Helmet with a Three-Dimensional Printer for Radiation Therapy of Scalp

  • Oh, Se An;Lee, Chang Min;Lee, Min Woo;Lee, Yeong Seok;Lee, Gyu Hwan;Kim, Seong Hoon;Kim, Sung Kyu;Park, Jae Won;Yea, Ji Woon
    • Progress in Medical Physics
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    • v.28 no.3
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    • pp.100-105
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    • 2017
  • The purpose of the present study was to develop and evaluate patient-customized helmets with a three-dimensional (3D) printer for radiation therapy of malignant scalp tumors. Computed tomography was performed in a case an Alderson RANDO phantom without bolus (Non_Bolus), in a case with a dental wax bolus on the scalp (Wax_Bolus), and in a case with a patient-customized helmet fabricated using a 3D printer (3D Printing_Bolus); treatment plans for each of the 3 cases were compared. When wax bolus was used to fabricate a bolus, a drier was used to apply heat to the bolus to make the helmet. $3-matic^{(R)}$ (Materialise) was used for modeling and polyamide 12 (PA-12) was used as a material, 3D Printing bolus was fabricated using a HP JET Fusion 3D 4200. The average Hounsfield Unit (HU) for the Wax_Bolus was -100, and that of the 3D Printing_Bolus was -10. The average radiation doses to the normal brain with the Non_Bolus, Wax_Bolus, and 3D Printing_Bolus methods were 36.3%, 40.2%, and 36.9%, and the minimum radiation dose were 0.9%, 1.6%, 1.4%, respectively. The organs at risk dose were not significantly difference. However, the 95% radiation doses into the planning target volume (PTV) were 61.85%, 94.53%, and 97.82%, and the minimum doses were 0%, 77.1%, and 82.8%, respectively. The technique used to fabricate patient-customized helmets with a 3D printer for radiation therapy of malignant scalp tumors is highly useful, and is expected to accurately deliver doses by reducing the air gap between the patient and bolus.