• Title/Summary/Keyword: Printed Circuit Board (PCB)

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An Adaptive and Robust Inspection Algorithm of PCB Patterns Based on Movable Segments (동적 세그먼트 기반 PCB 패턴의 적응 검사 알고리즘)

  • Moon Soon-Hwan;Kim Gyung-Bum
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.102-109
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    • 2006
  • Several methods for PCB pattern inspection have been tried to detect fine detects in pad contours, but their low detection accuracy results from pattern variations originating from etching, printing and handling processes. The adaptive inspection algorithm has been newly proposed to extract minute defects based on movable segments. With gerber master images of PCB, vertex extractions of a pad boundary are made and then a lot of segments are constructed in master data. The pad boundary is composed of segment units. The proposed method moves these segments to optimal directions of a pad boundary and so adaptively matches segments to pad contours of inspected images, irrespectively of various pattern variations. It makes a fast, accurate and reliable inspection of PCB patterns. Its performances are also evaluated with several images.

PCB design for ITE digital hearing aids manufacture (귀속형 디지털 보청기 제작을 위한 PCB 설계)

  • Jarng Soon Suck;Kim Kyoung Suck
    • Proceedings of the Acoustical Society of Korea Conference
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    • autumn
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    • pp.235-238
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    • 2004
  • 대부분의 보청기 이용자들은 자신이 장애를 겪고 있다는 사실이 알려지는 것을 꺼린다. 따라서 보청기 사용자들은 귀 바깥쪽으로 들어 나지 않는 귓속형(ITE type) 보청기를 선호한다. 하지만, 이러한 귓속형 보청기를 제작하는 것은 쉬운 일이 아니다. 보청기의 각각 부품들만을 볼 때는 그 크기가 소형이지만, 부품 모두를 귀속에 넣는다고 한다면, 공간의 확보는 꼭 필요한 사항이다. 또한 보청기는 하나의 칩(chip)에 부품이 전선(wire)을 통해 납땜이 되는 구조이다. 이는 전선의 단락을 유발할 뿐만 아니라 칩과 전선이 쉽게 떨어지며, 잦은 납Eoa 작업으로 인해 열적으로 칩의 파손까지도 일으킨다. 이를 보안하고자 여기에서는 보청기 소형화 방법으로 PCB(Printed Circuit Board)를 제시하였다. PCB 를 사용함으로써 전선의 사용을 최소화하고, 부품과 PCB 와의 직접적인 결합으로 인해 보다 견고한 보청기 제작을 목표로 하였다. 아울러 PCB 를 통한 부품의 실장으로 기존의 수작업이던 보청기 제작을 자동화와 제작 시간의 단축이라는 이점을 얻을 수 있다.

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Real-time PCB Vision Inspection Using Pattern Matching (패턴 매칭을 이용한 실시간 PCB 비전 검사)

  • 이영아;박우석;고성제
    • Proceedings of the IEEK Conference
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    • 2003.07e
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    • pp.2335-2338
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    • 2003
  • This paper presents a real-time PCB (Printed Circuit Board) vision inspection system. This system can detect the OPEN and SHORT of the PCB which of the line width is 150$\mu\textrm{m}$. Our PCB inspection system is based on the referential method. Since the size of the captured PCB image is very large, the image is divided into 512${\times}$512 images to apply the accurate alignment efficiently. To correct the misalignment between the reference image and the inspection image, pattern matching is performed. In order to implement the proposed algorithm in real-time, we use the SIMD instruction and the double buffering structures. Our experiential results show the effectiveness of the developed inspection algorithm.

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Analysis of embedded capacitor using Flexible PCB (Flexible PCB를 이용한 내장형 캐패시터의 분석)

  • Yoo, Joshua;Kim, J.W.;Yoo, M.J.;Park, S.D.;Lee, W.S.;Lee, H.G.;Kang, N.K.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.04b
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    • pp.150-152
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    • 2004
  • The number of layers in rigid PCB(printed circuit board) is restricted, so the number of components can be embedded in module is restricted also. But using flexible multilayer PCB, the layers over than 7 can be evaluated. In this study, to verify the possibility of application of flexible multilayer PCB to RF modules, multilayered embedded capacitor is fabricated and analyzed. The characteristics of embedded capacitor is analyzed and compared to that of MLCC and LTCC capacitor. Embedded capacitor has better electrical features than MLCC and compatible one to LTCC capacitor.

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PCB Defect Inspection using Deep Learning (딥러닝을 이용한 PCB 불량 검출)

  • Baek, Yeong-Tae;Sim, Jae-Gyu;Pak, Chan-Young;Lee, Se-Hoon
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2018.07a
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    • pp.325-326
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    • 2018
  • 본 논문에서는 PCB 공정상의 육안검사를 통한 불량 분류 방식에서 CNN을 이용한 PCB 불량 분류 방식을 제안한다. 이 방식은 육안검사의 문제점인 작업자의 숙련도에 따른 검사 효율을 자동화 검사 시스템에 의해 해결하며, 불량 위치와 종류를 결과 이미지에 표시한다. 또한 이미지 분류 결과를 모니터링할 수 있도록 시리얼 통신을 통하여 Darknet 프레임워크와 LCD를 연동하였다. 적은 량의 데이터 셋으로도 좋은 결과를 냈으며, 다양한 데이터 셋을 이용해 훈련할 시 전반적인 PCB 불량의 분류가 가능할 것으로 예상된다.

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Real-Time PCB Inspection System using the Line Scan Camera (Line Scan Camera를 이용한 실시간 PCB 검사 시스템)

  • 하종수;이영아;이영동;최강선;고성제
    • Proceedings of the IEEK Conference
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    • 2002.06d
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    • pp.81-84
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    • 2002
  • This paper presents the real-time PCB(Printed circuit board) inspection system that can detect thin open/short error using the line scan camera. After a overall introduction of our system, the outline of our inspection methods are described. The goal of our inspection system is the real time and detailed inspection using the line scan camera. To perform inspection processing in real-time, we utilize double buffering structure. In order to solve the problem of unexpectable pixels of PCB, we propose melting process which eliminates unexpectable pixels of PCB. The design and development of our prototype of PCB ins- pection system is discussed and test results are presented to show the effectiveness of the developed inspection algorithm.

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Effect of surface treatment on thermo-compression bonding properties of electrodes between printed circuit boards (표면처리에 따른 인쇄회로기판의 열압착 접합 특성 평가)

  • Lee, Jong-Gun;Lee, Jong-Bum;Choi, Jung-Hyun;Jung, Seong-Boo
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.81-81
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    • 2010
  • 전자 패키징은 미세화, 경량화, 저가화를 지향하고 신뢰성의 향상을 위해 발전해 왔다. 이러한 경향은 전자부품 자체의 성능 향상 뿐 아니라 전자부품을 장착, 고정할 수 있게 하는 인쇄회로 기판(PCB : Printed Circuit Board)의 성능에 많은 관심을 가지게 되었다. 전기적 신호의 손실을 줄이기 위해 전기, 전자 산업체에서는 가볍고 굴곡성이 우수한 연성인쇄회로기판(FPCB : Flexible PCB)과 가격이 싸고 신뢰성이 입증된 경성인쇄회로기판(RPCB : Rigid PCB)이 그 대상이다. 본 논문에서는 이 PCB중에서도 RPCB와 FPCB간의 열압착 방식으로 접합 시 전극간의 접합 양상을 보았다. 이 열압착 방식은 기존에 PCB를 접합하는데 사용하고 있는 connector를 이용한 체결법을 대체하는 기술로써 솔더를 중간층(interlayer)로 이용하여 열과 압력으로 접합하는 방식이다. 이 방식을 connector를 사용하는 방식에 비해 그 부피가 작고 I/O개수에 크게 영향 받지 않으며 자동화 공정이 쉬운 장점을 가지고 있다. 접합의 대상 중 RPCB의 경우는 무전해 니켈 금도금(ENIG : Electroless Nickle Immersion Gold)로 제작하였으며 FPCB의 경우는 ENIG와 유기보호피막(OSP : Organic solderability preservation) 처리하였다. 실험에 사용한 PCB는 $300\;{\mu}m$ pitch의 미세피치이며 솔더의 조성은 Sn-3.0Ag-0.5Cu (in wt%)과 Sn-3.0Ag (in wt%)를 사용하였다. 접합 온도와 접합 시간 그리고 접합 압력에 따라 최적의 접합 조건을 도출하였다. 접합 강도는 $90^{\circ}$ Peel Test를 통해서 측정하였으며 접합면 및 파괴면은 SEM과 EDS를 통하여 분석하였다.

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Automatic Extraction of Component Window for Auto-Teaching of PCB Assembly Inspection Machines (PCB 조립검사기의 자동티칭을 위한 부품윈도우 자동추출 방법)

  • Kim, Jun-Oh;Park, Tae-Hyoung
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.11
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    • pp.1089-1095
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    • 2010
  • We propose an image segmentation method for auto-teaching system of PCB (Printed Circuit Board) assembly inspection machines. The inspection machine acquires images of all components in PCB, and then compares each image with its standard image to find the assembly errors such as misalignment, inverse polarity, and tombstone. The component window that is the area of component to be acquired by camera, is one of the teaching data for operating the inspection machines. To reduce the teaching time of the machine, we newly develop the image processing method to extract the component window automatically from the image of PCB. The proposed method segments the component window by excluding the soldering parts as well as board background. We binarize the input image by use of HSI color model because it is difficult to discriminate the RGB colors between components and backgrounds. The linear combination of the binarized images then enhances the component window from the background. By use of the horizontal and vertical projection of histogram, we finally obtain the component widow. The experimental results are presented to verify the usefulness of the proposed method.

Job Route Selection Model for Line Balancing of Flexible PCB Auto-Insertion Line (유연 PCB 자동삽입라인의 부하 평준화를 위한 작업흐름선택모델)

  • Ham, Ho-Sang;Kim, Young-Hui;Chang, Yun-Koo
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.4
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    • pp.5-21
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    • 1994
  • We have described the optimal process route selection model for the PCB(printed circuit board) auto-insertion line. This PCB assembly line is known as a FFL(flexible flow line) which produces a range of products keeping the flow shop properties. Under FFL environments, we have emphasized the balancing of work-loads in order to maximize total productivity of PCB auto-insertion line. So we have developed a heuristic algorithm based on a work-order selection rule and min-max concept for the job route selection model.

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A Novel Flexible PCB Conductive Structure for Electrodynamic Bearings and Measurement in its Induced Voltage

  • Ding, Guoping;Sandtner, Jan;Bleuler, Hannes
    • Journal of Electrical Engineering and Technology
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    • v.10 no.5
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    • pp.2001-2008
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    • 2015
  • This paper proposes the concept of FlexPCB(flexible Printed Circuit Board) conductive structure for electrodynamic bearings. It has three main advantages: easy “printing” of considerably thin conductive wires, resulting in potential reduction in stray eddy currents; realization of specific conductive configurations with high precision to optimize the eddy current flowing; simplicity in being wound to cylinders or hollow cylinders of different diameters. To verify this new concept, the FlexPCB conductive structure was manufactured, an axial electrodynamic bearing test rig was built and the conductive structure's induced voltage was measured along the axial displacements from 0mm to 56mm at three rotating speeds. The finite element method was used to calcuatlate the flux density of electrodynamic bearing and induced voltage of the FlexPCB conductive structure. The experimental results are compared with the results from the FEM calculation. It is concluded that the measured and calculated induced voltages have consistency in the middle part of the bearing.