• Title/Summary/Keyword: Primary Separator

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Stress Analysis and Evaluation of Steam Separator of Heat Recovery Steam Generator (HRSG) (배열회수보일러 기수분리기의 응력해석 및 평가)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.23-31
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    • 2018
  • Stress of a steam separator, equipment of the high-pressure (HP) evaporator for a HRSG, was analyzed and evaluated according to ASME Boiler & Pressure Vessel Code Section VIII Division 2. First, from the analysis results of the piping system model of the HP evaporator, reaction forces of the riser tubes connected to the steam separator, i.e., nozzle loads, were derived. Next, a finite element model of the steam separator was constructed and analyzed for the design pressure and the nozzle loads. The results show that the maximum stress occurred at the bore of the riser nozzle. The primary membrane stresses at the shell and nozzle were found to be less than the allowable stress. Next, the steam separator was analyzed for the steady-state operating conditions of operating pressure, operating temperature, and nozzle loads. The maximum stress occurred at the bore of the riser nozzle. The primary plus secondary membrane plus bending stress at the shell and nozzle was found to be less than the allowable stress.

Study of factor of Bilge Separator for oily water emulsion conforming with new IMO regulation (신 IMO 협약에 따른 에멀젼 분리형 선박용 유수분리기 영향인자에 관한 연구)

  • Lim, Jae-Dong;Park, Sun-Jung;Park, Sang-Ho;Kim, In-Soo
    • Proceedings of KOSOMES biannual meeting
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    • 2006.05a
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    • pp.103-108
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    • 2006
  • Treatment of O/W Emulsion is very important to develop 15ppm Bilge Separator for new IMO regulation It is too difficult to demulsify the emulsion in the bilge waste water, so we use chemical treatment to break emulsion stability. Broken oil particle is treated by flotation 15ppm Bilge Separator on the Ship doesn't have enough time to treat Bilge waste water because of limited space in the ship. For the solution to this problem, we experiment to find primary factors as coagulant, pH, amount of inputting coagulant, and type of flotation. On the basis of test results, we decided primary factors.

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The Effects of Operational Factors On the Performance of Husk Separator (왕겨풍구의 성능(性能)에 영향(影響)을 미치는 작동요인(作動要因)에 관(關)한 연구(硏究))

  • Chang, Hyun Taik;Noh, Sang Ha;Chung, Chang Joo
    • Journal of Biosystems Engineering
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    • v.9 no.1
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    • pp.22-33
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    • 1984
  • Husk separator is an indispensable equipment in rice milling plants. However, any basic research on the designing and operating criteria of the husk separator have rarely been conducted in Korea. According to the survey results reported recently, grain loss occurs in the process of rice husk separation at custom rice milling plants in Korea and the performance of husk separator has also not been identified. With this regard this study was conducted with a typical commercial husk separator to investigate the effect of the operational factors such as feed rate, blower speed and opening ratio on the velocity distribution in the air duct and the performance of the separator. The results are summerized as follows: 1. The average wind velocity in the primary air duct increased linearly with the blower rpm and the size of air inlet port in both cases of double type and single type operations. 2. The coefficient of variation in the horizontal wind velocities in the primary air duct was the minimum when the opening ratio was 0.22 ($0.052m^2$ of air inlet port) in both cases of single type and double type operations regardless of the blower speeds used in this test. The average wind velocity at the upper part of air duct was greater by 2-5 m/s than the velocity at the bottom part in double type operation. In case of single type operation, however, the average velocity in the middle part was greater than the upper or bottom part when the opening ratio was greater than 0.74. 3. The relationship between the overall effectiveness of separation(Ed for double type and Es for single type) and the average wind velocity (Va) in the primary air duct was expressed in the following quadratic functions. $$Ed=-190.84+106.18Va-10.052Va^2$$ ($r^2$ = 0.97782) $$Es=-223.76+106.23Va-9.1935Va^2$$ ($r^2$ = 0.97029) The average wind velocity required to obtain the overall effectiveness of separation more than 80% ranged from 4.04 m/sec to 5.84 m/sec in case of double type operation, and from 4.70 m/sec to 6.20 m/sec in case of single type. 4. An optimum wind velocity can be obtained with an increase in the blower speed or the size of air inlet port as presented in Figure 8. There was a tendency that the faster the blower speed, the narrower the control range of the air inlet port. 5. The feed rates (1850kg/hr and 2100kg/hr) adopted in this experiment did not bring about a significant difference in both the overall effectiveness of separation and the power consumption. 6. The energy consumption increased cubically with the blower speed but linearly with the size of the air inlet port. On the basis of the results described in items 1, 3, and 6, it would be more economic to adjust the size of the air inlet port larger with a relatively low blower speed than to adjust the size smaller with a relatively high speed.

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A Study on Treatment of CSOs by Vortex Separator and Continuous Fiber-Filter System (Vortex separator와 연속식 섬유사여과를 이용한 CSOs 처리연구)

  • Lee, Bum-Joon;Na, Ji-Hoon;Kim, Jin-Sung;Joo, Jae-Young;Bae, Yoon-Sun;Jung, In-Ho;Park, Chul-Hwi
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.4
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    • pp.443-451
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    • 2010
  • This study was conducted to confirm the CSOs characteristics, and to estimate treatment efficiency of CSO treatment process. Flowrate was average $53,500m^3$/d, maximum $58,100m^3$/d during dry season, but after rain-fall, the flowrate was increased more than twice that of the dry season. And, water pollution concentrations, such as $COD_{Cr}$, SS, $BOD_5$, TN and TP of after rain-fall, were also increased. Thus, for more efficient treatment of pollutants during rainy season, The vortex separator and continuous fiber filter devices were used. From the results on particle range, removal efficiency of particle was 99.7% at the particle size range of $40{\sim}100{\mu}m$ but decreased as 55-80% at the below $40{\mu}m$. The removal efficiencies of $COD_{Cr}$, SS, TN and TP were approx. 70, 60, 70 and 50, respectively during the dry season and approx. 50, 50, 8 and 18% during the rainy season. Also, when compared with the primary sediment basin, $COD_{Cr}$, SS, TN and TP removal efficiencies were high. especially, at the case of TN and TP, TN was more removed than TP because of higher conversion factor value. But we needed more study for the injection of a coagulants to get more stable treatment efficiency for soluble pollutants. Consequently, This process can be used for CSOs treatment as well as replace the primary sedimentation basin during the dry season.

Study of development of Bilge Separator for new IMO Regulation I - Demulsification - (IMO 협약 개정에 따른 Bilge Separator 개발에 관한 연구 I - 에멀젼 분리에 관한 연구 -)

  • Lim Jae-Dong;Park Sang-Ho;Kim In-Soo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2005.10a
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    • pp.175-179
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    • 2005
  • Treatment of Emulsion is very important to development of Bilge Separator for new IMO Regulation. It is too difficult to demulsify the emulsion in the bilge waste water, so we use chemical treatment to break emulsion stability. Broken oil particle is treated by flotation. Bilge Separator on the Ship doesn't have enough time to treat Bilge waste water because of small space in the ship. For the solution to this problem, we experiment to find primary factor as coagulator, pH, and amount of coagulator. As the basis of test, we decided coagulator, pH and quantity of coagulator.

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Characteristics of Ceramic Separator Impregnated by Molten Salt for Thermal Batteries (열전지용 세라믹 분리막의 용융염 전해질 함침 특성)

  • Kang, Seung-Ho;Im, Chae-Nam;Park, Byung-Jun;Cho, Sung-Baek;Cheong, Hae-Won;Yi, Junsin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.7
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    • pp.467-472
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    • 2015
  • Thermal batteries are primary power sources for military applications requiring high reliability, robustness and long storage life. Conventional electrodes for thermal batteries are prepared by compacting powder mixtures into pellets. Separator is composed of halide mixture, such as LiCl-KCl eutectic salt, blended with MgO to immobilize the molten salt. In order to increase the power density and energy density, the resistance of electrolyte should be reduced because the resistance of electrolyte is predominant in thermal batteries. In this study, wetting behaviors and impregnation weight of molten salts as well as the micro structures of ceramic felt were investigated to be applicable to thin electrolyte. Discharge performances of single cell with the ceramic separator impregnated by molten salt were evaluated also. Zirconia felt with high porosity and large pore outperformed alumina felt in wetting characteristics and molten salt impregnation as well as discharge performances. Based on the results of this study, ceramic felt separator impregnated with molten salt have revealed as an alternative of conventional thick MgO based separator with no conspicuous sign of thermal runaway by short circuit.

Numerical Study on the Inlet Head Configuration of Multi-Phase Separator for Modularization (다상유동 분리기 모듈화를 위한 유입구 형상 설계에 관한 수치해석적 연구)

  • Hong, Chang-Ki;Kim, Youn-Jea
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.9
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    • pp.571-577
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    • 2017
  • In this numerical study, the separation efficiency of three-phase separator in an oil-sand plant was studied with various inlet head configurations. The free water knockout (FWKO) vessel was designed with a flow rate of $15.89m^3/day$ (100 bbl/day) and the SOR(stream-to-oil ratio)=3.5 was derived using Stokes' law. For modularization, optimization of the design of the inlet head configuration was performed with parallel-connected dual FWKO vessels. The feed condition of bitumen emulsion was API=17, $T_{in}=150^{\circ}C$ and $P_{in}=50bar$. A mean residence time was determined the time when 95% of the oil and water in FWKO vessel was separated. The combination between the volume of fluid (VOF) and the discrete phase model (DPM) was used to simulate the phase separation phenomenon in a multi-phase separator. Furthermore, in order to calculate multi-phase flow the pseudo-transient method was adopted.

Preparation and Electrochemical Performance of 1.5 V and 3.0 V-Class Primary Film Batteries for Radio Frequency Identification (RFID)

  • Lee, Young-Gi;Choi, Min-Gyu;Kang, Kun-Young;Kim, Kwang-Man
    • Journal of Electrochemical Science and Technology
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    • v.1 no.1
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    • pp.39-44
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    • 2010
  • 1.5 V and 3.0 V-class film-type primary batteries were designed for radio frequency identification (RFID) tag. Efficient fabrication processes such as screen-printings of conducting layer ($25{\mu}m$), active material layer ($40{\mu}m$ for anode and $80{\mu}m$ for cathode), and electrolyte/separator/electrolyte layer ($100{\mu}m$), were adopted to give better performances of the 1.5 V-class film-type Leclanch$\acute{e}$ primary battery for battery-assisted passive (BAP) RFID tag. Lithium (Li) metal is used as an anode material in a 3.0 V-class film-type $MnO_2||$Li primary battery to increase the operating voltage and discharge capacity for application to active sensor tags of a radio frequency identification system. The fabricated 3.0 V-class film-type Li primary battery passes several safety tests and achieves a discharge capacity of more than 9 mAh $cm^{-2}$.

Life Cycle Assessment for the Fabrication Process of Superhydrophilic Oil/Water Separator (초친수성 유수분리필터 제조공정에 관한 전과정평가)

  • Park, Sungmook;Kim, Jieun;Yeom, Changju;Lee, Heyjin;Yang, Sungik;Eom, Ig-chun;Kim, Pil-je;Kim, Younghun
    • Korean Chemical Engineering Research
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    • v.54 no.6
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    • pp.800-805
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    • 2016
  • Rapid growth in nanotechnologies promises novel benefits through the exploitation of their unique industrial applications. However, as the production volume of nanomaterials increases, their unintentional exposure to the environment has been occured. Potential impacts of nanoproducts on the environment can be evaluated in the life cycle assessment (LCA). LCA is the systematic analysis of the resource usages and emissions over the life time from the primary resources to the moment of disposal. In this study, we performed LCA for fabrication processes of superhydrophilic oil/water separator using nano-$TiO_2$. $TOTAL^{TM}$ freeware was used to analyze for all fabrication processes, and 6-environmental impact factors (resource depletion, climate change, ozone depletion, acidification, eutropication, and photochemical oxidation) were introduced. In addition, the use of nano-$TiO_2$ in the fabrication of superhydrophilic oil/water separator was actively contributed to the environmental impact factors, compared to the bulk-$TiO_2$.