• Title/Summary/Keyword: Preventive Replacement

Search Result 113, Processing Time 0.022 seconds

Optimal Stocking for Age-replaced Non-repairable Items (수리 불가능한 품목의 수명교환을 위한 최적 재고정책)

  • Park, Young-Taek;Park, Kyung-Soo
    • Journal of the Korean Operations Research and Management Science Society
    • /
    • v.14 no.2
    • /
    • pp.75-86
    • /
    • 1989
  • Joint stocking and preventive age replacement policy is considered for non-repairable items assuming instantaneous replenishment. A recursive relationship among the optimal preventive replacement ages is obtained, which shows that the preventive replacement ages in a replenishment cycle form an increasing sequence due to the inventory carrying cost. Using this relationship, a procedure is given for determining how many units to purchase on each order and when to replace each unit after it has begun operating so as to minimize the total cost per unit time over an infinite time span. The problem can be simplified if equal preventive replacement ages are assumed, and the solution is very close to that of the original unconstrained problem.

  • PDF

Joint Optimization of Age Replacement and Spare Provisioning Policy (수명교체와 예비품 재고 정책의 통합 최적화)

  • Lim, Sung-Uk;Park, Young-Taek
    • Journal of Korean Society for Quality Management
    • /
    • v.40 no.1
    • /
    • pp.88-91
    • /
    • 2012
  • Joint optimization of preventive age replacement and inventory policy is considered in this paper. There are three decision variables in the problem: (i) preventive replacement age of the operating unit, (ii) order quantity per order and (iii) reorder point for spare replenishment. Preventive replacement age and order quantity are jointly determined so as to minimize the expected cost rate, and then the reorder point for meeting a desired service level is found. A numerical example is included to explain the joint optimization model.

A Spare Ordering Policy for Preventive Replacement with Repair (수리가능한 품목의 예방교체를 위한 주문정책)

  • Lim, Sung-Uk;Park, Young-Taek
    • Journal of Korean Society for Quality Management
    • /
    • v.39 no.4
    • /
    • pp.480-485
    • /
    • 2011
  • This paper presents a spare ordering policy for preventive replacement with minimal repair. To analyze the ordering policy, the failure process is modeled by a non-homogeneous Poisson process. Introducing the ordering, repair, downtime, replacement costs and salvage value, we derive the expected cost effectiveness as a criterion of optimality when the lifetime and lead times for the regular and expedited orders are generally distributed random variables. It is shown that, under certain conditions, there exists a finite and unique optimum ordering time which maximizes the expected cost effectiveness. A numerical example is also included to explain the proposed model.

Preventive maintenance model following the expiration of NFRRW (비재생무료교체-수리보증이 종료된 이후의 예방보전모형)

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
    • /
    • v.22 no.4
    • /
    • pp.775-784
    • /
    • 2011
  • In this paper, we consider the periodic preventive maintenance model for repairable system following the expiration of non-renewing free replacement-repair warranty (NFRRW). Under this preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

A Study on the Estimation of the Optimum Lifetime of Elevator Components for Elevator Accident Prevention (엘리베이터 사고예방을 위한 승강기 부품의 최적 수명 추정에 관한 연구)

  • Kim, Han-jin;Hwang, Min-soo;Choi, Og-man;Lee, An-ki;Kim, Jae-chul
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.66 no.8
    • /
    • pp.1278-1284
    • /
    • 2017
  • As of December 2016, there are 608,828 elevators in operation in Korea and 179,790 elevators in more than 15 years. 30.4% of all elevator are aging. Improved maintenance of the elevator and proactive replacement of the parts of the elevator can extend the lifetime of the elevator and ensure safety. An unclean environment reduces the lifetime of elevator parts. If you do not clean the environment and prevent preventive parts replacement, eventually shortening the lifetime of the parts connected to the failed part or causing more damage will result in greater economic loss. Also, the risk of elevator safety accidents due to failures of elevator parts will be increased accordingly. The study of optimum replacement time of elevator parts will contribute to prevention of safety accident of elevator and prolongation of lifetime of elevator through preventive replacement of elevator parts.

An Optimal Block Replacement Policy Using Items with Different Reliability

  • Lie, Chang-Hoon;Bae, Moon-Sik;Chun, Young-Ho
    • Journal of the military operations research society of Korea
    • /
    • v.10 no.2
    • /
    • pp.61-73
    • /
    • 1984
  • A block replacement policy using items with different reliability is discussed. We divide system unit failure modes into two modes and use less reliable unit when operating unit fails near the planned preventive replacement time. In this policy, item A has two failure modes. Mode-1 failure is removed by minimal repair, mode-2 failure by replacement. If mode-2 failure of item A happens in (0, $T-{\delta}$), failure item A is replaced by new item A. If mode-2 failure of item A happens in ($T-{\delta}$, T), failure item A is replaced by new item B. Item B should be cheaper and less durable than item A. Under this policy, we determine the preventive replacement interval $T^{*}$ and the interval ${\delta}^{*}$ of item B replacement which minimize the cost rate per unit time.

  • PDF

Preventive Replacement Policy with the Number of General Repairs (일반수리회수에 의한 장비 교환 정책)

  • 김용필;윤덕금
    • Journal of Korean Society for Quality Management
    • /
    • v.28 no.3
    • /
    • pp.11-17
    • /
    • 2000
  • This paper presents a model for determining the optimal number of general repairs and supplementary input cost limit rate in addition to minimal repair cost rate to implement preventive maintenance. The basic concept parallels the periodic replacement model with minimal repair at failure introduced by Barlow and Hunter(1960) and Park(1979), only difference being the replacement signalled by the number of previous general repairs performed on the system. A general repair brings the state of the system to a certain better state than before repaired. Numerical examples are provided.

  • PDF

Block 대체정책에 관한 연구

  • Bae, Mun-Sik
    • ETRI Journal
    • /
    • v.6 no.3
    • /
    • pp.17-20
    • /
    • 1984
  • A block replacement policy using items with different reliability is discussed. We devide system unit failure modes into two modes and use less reliable unit when operating unit fails near the planned preventive replacement time. In this policy, item A has two failure modes. Mode-1 failure is removed by minimal repair, mode-2 failure by replacement. If mode-2 failure of item A happens in (0,T- $\delta$). failure item A is replaced by new item A. If mode-2 failure of item A happens in(T-$\delta$,T), failure item A is replaced by new item B. Item B should be cheaper and less durable than item A. Under this policy, we determine the preventive replacement interval T and the interval $\delta$ of item B replacement which minimize the cost rate per unit time.

  • PDF

A Study on Determining the Optimal Replacement Interval of the Rolling Stock Signal System Component based on the Field Data (필드데이터에 의한 철도차량 신호장치 구성품의 최적 교체주기 결정에 관한 연구)

  • Byoung Noh Park;Kyeong Hwa Kim;Jaehoon Kim
    • Journal of the Korean Society of Safety
    • /
    • v.38 no.2
    • /
    • pp.104-111
    • /
    • 2023
  • Rolling stock maintenance, which focuses on preventive maintenance, is typically implemented considering the potential harm that may be inflicted to passengers in the event of failure. The cost of preventive maintenance throughout the life cycle of a rolling stock is 60%-75% of the initial purchase cost. Therefore, ensuring stability and reducing maintenance costs are essential in terms of economy. In particular, private railroad operators must reduce government support budget by effectively utilizing railroad resources and reducing maintenance costs. Accordingly, this study analyzes the reliability characteristics of components using field data. Moreover, it resolves the problem of determining an economical replacement interval considering the timing of scrapping railroad vehicles. The procedure for determining the optimal replacement interval involves five steps. According to the decision model, the optimal replacement interval for the onboard signal device components of the "A" line train is calculated using field data, such as failure data, preventive maintenance cost, and failure maintenance cost. The field data analysis indicates that the mileage meter is 9 years, which is less than the designed durability of 15 years. Furthermore, a life cycle in which the phase signal has few failures is found to be the same as the actual durability of 15 years.

A Study on Evaluation of Optimal Replacement Period by Reliability Prediction for the Door Control Relay of EMU (전동차 출입문제어 계전기의 신뢰도예측을 통한 적정 교체주기 연구)

  • Han, Jaehyun;Kim, JongWoon;Koo, JeongSeo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
    • /
    • v.28 no.7
    • /
    • pp.34-40
    • /
    • 2014
  • In this paper, we want to know the optimal replacement cycle(time) for this study was performed. The optimal preventive replacement age can be fond by finding the value of time that minimizes the cost function(model of Barlow and Jardine). In addition, The reliability of the relay according to the service environment were studied. The use of the exchange relay period is longer, and maintenance cost rate(per hour) may increase, and also the reliability may cause a decline. In addition, considering the preventive maintenance and purchase order, a representative relay(RAX-L440-A type) life was calculated.