• Title/Summary/Keyword: Pressure safety valve

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Structural Capability Evaluation of the Conventional and Pilot Type Valves for LNG/LNG-FPSO Ships (LNG/LNG-FPSO 선박용 컨벤셔널 및 파일럿 타입 밸브의 구조성능평가)

  • Hwang, Dong Wook;Kim, Sung Jin;Bae, Jun Ho;Jung, Sung Yuen;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1331-1339
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    • 2012
  • Safety valve used in LNG/LNG-FPSO ships is a high value valve, and it plays an important role in maintaining a fixed level of pressure by emitting LNG gas out of pipes in LNG piping system under the cryogenic and high-pressure condition when the pressure of the system connected with the LNG storage tank and pipes reaches over the set pressure. The structural stability is required for the inner pressure and thermal load because of the cryogenic and high-pressure condition, and a reliability of the safety valve is necessary for impact and deformation by opening the valve. But, the safety valve, which plays a key role for a safety of the transport and storage system, is depended on imports for over 90%, and in domestic production, the design of the valve is performed on the basis of experiences of the works without quantitative analysis for the inner operation characteristics and structural stability of the valve. In this study, impact velocity is calculated by theoretical analysis for obtaining the structural stability of the guide according to the impact load by opening the valve. The shape of the guide and the diaphragm for satisfying the structural stability are suggested and verified by using a thermal-structural analysis.

A Study on Structural Analysis of High-Pressure Pipeline Retainer-Type Ball Valve by Pressure Testing of the Industrial Standard (산업용 표준의 압력시험 방법에 의한 고압 배관용 리테이너형 볼밸브의 구조해석에 관한 연구)

  • Kim, Chul Kyu;Yoon, Joon Yong
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.5
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    • pp.13-18
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    • 2015
  • This study has been performed to evaluate the safety of the retainer-type ball valve for a high-pressure pipeline to a district heating plant. The retainer-type ball valve is an improved design for conventional ball valves, such as the floating ball valve and the trunnion ball valve. Numerical analysis of the valve design verification has been applied to investigate the safety factor and seat leakage of the DN300 and DN400 sizes. The given condition to solve the structural analysis was based on the international standard for ISO 5208. In this study, the methods for structural analysis are described in detail. The structural analysis results present the deformations, the equivalent stresses, and the safety factors. Through these results, this study successfully demonstrates the safety and seat leakage of the retainer-type ball valve. They also streamline the process of development for valve manufacturing.

Selection of Valves Susceptible to Pressure Locking and Thermal Binding (압력잠김 및 열고착 현상 발생가능 밸브의 선정)

  • Lee, Sung-No;An, Jin-Geun;Kim, Seoug-Beom
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.20-26
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    • 2007
  • Some gate valves are susceptible to pressure locking and thermal binding which prevent the safety function. The safety related gate valves susceptible to pressure locking and thermal binding shall be identified and taken preventive actions to ensure the safety function. The identification of the gate valves susceptible to pressure locking and thermal binding needs the evaluation of system design, valve and piping arrangement, test requirements, and operating conditions. Application of preventive methods should consider the system safety function, applicability, effectiveness, interface with system design, and cost. The selection procedure of valves susceptible to pressure locking and thermal binding can be effectively used in industry including nuclear power plants. In order to prevent the pressure locking, the hole can be drilled through the one disc of upstream side or down stream and the external equalizing line can be installed from bonnet to downstream or upstream. The double disc parallel seat valve type can be used instead of flexible wedge gate valve to prevent the thermal binding. The identification of gate valves susceptible to pressure locking and thermal binding, and preventive actions will meet the regulatory requirements and enhance the availability and safety of plants.

A Study on Structural Analysis of Globe Valve for LNG Carrier (LNG선박용 글로브 밸브 구조해석에 관한 연구)

  • Kim, Dong-Kyoon;Kim, Jeong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.1013-1019
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    • 2007
  • This paper is about structural analysis of globe valve for controlling cryogenic LNG's flow or stop in normal temperature. The used valve is demanded safety resistance for inner pressure and temperature variation caused by using it in cryogenic, high pressure surrounding. This study evaluates for safety resistance for inner pressure and temperature variation by heat transfer analysis in cryogenic surrounding, heat stress analysis in temperature variation and deformation analysis in high pressure.

Optimal Design of the Safety Valve by Response Surface Method (반응표면법을 이용한 안전밸브의 최적화)

  • Lee, Sang-Woo;Shin, Dae-Young;Byun, Cheol-Woong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.551-556
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    • 2007
  • High pressure storage of the agent gas in fire suppression system was composed of tank, main valve and safety valve, which prevents the fracture of the high pressure storage. The safety valve has circular thin plate as fracture plate that was destroyed over fracture pressure. When inner pressure of the storage is reached the fracture pressure, the safety valve discharges gas and degrades simultaneously the inner pressure of the storage. There are design variables such as flow path diameter, inner diameter of the plastic packing ring, thickness of plate and fillet radius. In this variables, thickness of plate is set to be a value of 0.2mm. The main effect of variables on the inner pressure, has been decided using factorial design and statistical analysis. Therefore, the relation of variables are expressed by regression equation. It is disclosed results that the difference of fracture pressures between the equation and experiment has $2{\sim}5%$. Finally, using response surface method, the optimal design of the safety valve could be decided with safety pressure of 25MPa, where the fracture occurs on circular thin plate.

A Study on Safety Engineering & System Optimization in the Closed Piping System (밀폐배관계에 있어서의 열팽창에 대한 안전설계 및 시스템 최적 설정에 관한 고찰)

  • Char, Soon-Chul;Hwang, Soon-Yong;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.9 no.1
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    • pp.1-8
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    • 2007
  • To improve the practical application of the thermal expansion of closed long pipeline exposing to external heating sources such as solar energy, safety engineering and system optimization for relief valve in the closed piping system are suggested through theoretical approach, correlation in view of temperature and pressure increase caused by external solar energy in the closed piping system. The profile for thermal relief valve including relieving capacity, influx heat energy, sizing criteria, set pressure, selection against back pressure is also presented. It is noted that following topic on solar relief valve should be applied to engineering, installation and commissioning.

Optimal Design of Dual-Structured Disc of a Safety-Valve for the Specialized Pressure Vessel Considering Thermal Expansion (특수 압력요기용 안전밸브의 2중 구조로 디스크의 최적설계)

  • Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.81-85
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    • 2007
  • A safety valve is used for protecting the pressure vessel and facilities by discharging the operating fluid into the valve from the accident when the pressure is over the designated value. The fluid is sulfurous acid and nitric acid. etc. in the semi-conductor assembly line. Thus the valve elements material must be acid resistance. Teflon, which is used generally as inner parts of a valve, tends to easily sticks to sliding surface by thermal expansion under high temperature. Some studies are performed to change teflon to another material and shape to have a better fluidity under the condition. The analysis of the thermal expansion is conducted by commercial FEM software to improve the problems. Boundary conditions were temperature and load in this study. From the analysis, the thermal expansion of stainless steel is verified to be lower than that of teflon under high temperature. Thus coupled teflon/stainless steel-made valve is applied to assembly line without danger due to thermal expansion.

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The Effect of In-Outlet Differential Pressure on a Valve Body Stress and Deformation by the Blow-by Gas Flow Characteristic in the PCV valve for Automobile (자동차용 PCV밸브내 유통특성에 의한 밸브응력 및 변형에 미치는 입출구 차압의 영향)

  • Kwon Oh-Heon;Lee Yeon-Won;Song Sang-Min;Lee Jong-Hoon;Kang Ji-Woong
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.36-41
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    • 2005
  • PCV(Positive Crankcase Ventilation) valve acts as a flow control valve to get a re-combustion of blow-by gas by having it flow from a crankcase to an inlet manifold suction tube. The blow-by gas of the crankcase should be eliminated or taken properly because it cause corrosion to critical parts, and contributes to increase crankcase pressure that can cause a drop in efficiency. The excessive stress and strain on the PCV valve that remove these harmful gas would be bring the difficult on the flow rate control and failure of the valve. Those condition inevitably induce the accident. Therefore, this study purpose is FEM evaluation of the stresses and deformation in the X3 PCV model according to the change of the differential pressure between inlet and outlet. From results, the maximum equivalent stresses increased linearly according to the increase of the differential pressure at the about 50mm from the inlet position and were under the yield strength of the valve. And the deformations were relatively small regardless of the in-outlet differential pressure variation.

Performance Analysis of Emergency Shut-Off Safety Valve (긴급차단용 안전밸브의 성능해석)

  • Song, H. Y.;Park, K. A.;Ko, S.
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.413-418
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    • 2001
  • Emergency shut-on valve was developed to shut off natural gas at the front of a gas meter in the house. The shut-off flow rate and differential pressure of this valve was controlled by adjusting the distance between the spool and magnet. Also the spool shape was an important factor in the performance of this valve. The experimental and computational results will be useful for the design having better performance.

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