• 제목/요약/키워드: Pressure impregnation

검색결과 89건 처리시간 0.023초

Transverse Flow and Process Modeling on the Polymer Composite with 3-Dimensionally Stitched Woven Fabric

  • Lee, Geon-Woong;Lee, Sang-Soo;Park, Min;Kim, Junkyung;Soonho Lim
    • Macromolecular Research
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    • 제10권4호
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    • pp.194-203
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    • 2002
  • In resin infusion process(RIP), the fiber and the resin are in contact with each other for an impregnation step and often results in flow-induced defects such as poor fiber wetting and void formation. Resin flow characteristics in transverse direction and process modeling for woven fabric were studied, and the process modeling was applied to the manufacturing of hybrid composite materials. This study also considered the compressibility of woven fabrics in a series of compression force, and it was fitted well to an elastic model equation. Void formation was varied with the processing conditions in the stage of manufacturing composites using RIP. It was concluded from this study that proper combination of pressure build-up and dynamic heating condition makes important factor for flow-induced composite processing.

실험계획법을 이용한 필라멘트 와인딩 공정변수에 대한 연구 (A Study on the Processing Parameters of Filament Winding with Design of Experiment)

  • 최창근;이중희;김병선;김병하;황병선
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.208-211
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    • 2000
  • Processing parameters of filament winding were investigated by using design of experiment. To understand 4 main effects(fiber tension, impregnation pressure, processing rate, and temperature) and 3 interactions, $L_{27}(3^{13})$ orthogonal array table was adopted. The used materials were carbon fiber and epoxy resin. Split disk test and short-beam test, which are the general test methods for filament wound composite material, were selected as evaluation methods for a filament would part. The optimal processing parameters for the filament winding were easily found through the analysis of variance of the experimental results.

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Oxidation Resistant SiC Coating for carbon/carbon Composites

  • Joo, Hyeok-Jong;Lee, Nam-Joo;Oh, In-Seok
    • Carbon letters
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    • 제4권1호
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    • pp.24-30
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    • 2003
  • In this study, densified 4D carbon/carbon composites were made from carbon fiber and coal tar pitch through the process of pressure impregnation and carbonization and then followed by carbonization and graphitization. To improve the oxidative resistance of the prepared carbon/carbon composites, the surface of carbon/carbon composites was coated on SiC by the pack cementation method. The SiC coated layer was created by depending on the constitution of pack powder, and reaction time of pack-cementation. The morpology of crystalline and texture of these SiC coated carbon/carbon composites were investigated by XRD, SEM/EDS observation. So the coating mechanism of pack-cementation process was proposed. The oxidative res istance were observed through the air oxidation test, and then the optimal condition of pack cementation was found by them. Besides, the oxidative mechanism of SiC formed was proposed through the observation of SiC coated surface, which was undergone by oxidation test.

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고기능성 복합재료의 제조와 그 특성평가에 관한 연구 (A Study on the Preocessing of high Runctional Composites and the Evaluation of Its Characteristics)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권2호
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    • pp.139-145
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    • 1998
  • Filament winding method is widely used for composite fabrications using low viscosity liquid for-mation and processing asymmetrical structures of pressure vessel pipe rocket motor case etc. The filament winding method is affected by several parameters such as pot life of process time viscosi-ty of resin filament winding temperature and schedules curing condition and post curing condi-tion of resin. To develope high functional composite materials the rotation(5, 15, 20, 30rpm) of the winding machine was controlled by D.C motor. And the wiper to give proper tension was equipped between strand and resin bath. The resin is hooked by the design wiper. The adequate cure schedule was found by DSC. NOL ring test is carried out to investigate the basic physical properties such as design technology. The void contents in filament winding is generally higher than that of the prepreg laminated plate. These high contents of void can make a crack in resin in spite of low deformation. These problem was solved by giving tension in processing. To improve the characteristics of fiber volume fraction void contents resin/fiber bonding the winding speedc is changed under constant tension. It was found that resin impregnation was not different from in fiber contents void contents at the range of 0.5~1kg tension but it was found that resin was not impregnated at the above of 1.5kg tension. In burst test a pure PE liner was failed at a nozzle part under the $14kg/\textrm{cm}^2$ pressure but a pressure vessel of CNG was failed at a cylinder part under the $200kg/\textrm{cm}^2$ pressure.

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무가압 분말 충전 성형법에 의해 제조된 Si 성형체의 반응 소결과 가스압 소결에 관한 연구 (A Study on the Reaction -Bonding and Gas Pressure Sintering of Si Compact made by Pressureless Powder Packing Method)

  • 박정현;강민수;백승수;염강섭
    • 한국세라믹학회지
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    • 제33권12호
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    • pp.1414-1420
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    • 1996
  • 평균 입경 8${\mu}{\textrm}{m}$ Si 분말을 사용하여 무가압 분말 충전 성형볍에 의해 Si 성형체를 제조하였다. 이 Si 성형체를 1350,140$0^{\circ}C$의 온도에서 3~35시간동안 N2/H2 분위기에서 반응 소결한 후 미세구조를 관찰하였다. 반응 소결체는 90% 이상의 질화율과 88%의 상대밀도를 보였다. 반응 소결체의 가스압 소결을 위해 소결조제로서 MgO를 Mgnitrate 수용액 형태로 Si 성형체에 5wt% 첨가한 후140$0^{\circ}C$에서 15시간동안 반응 소결하였다. 이후 반응 소결체를 1800, 1900, 200$0^{\circ}C$에서 각각 150, 300분 동안 가스압 소결을 행하여 95%의 상대밀도와 598 MPa의 꺾임강도, 6 MPa.m1/2의 파괴인성을 나타내는 질화규소 소결체를 제조하였다.

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양이온 교환 및 염 함침을 통한 메조다공성 실리카와 유기-금속 구조체의 수분 흡착 특성 조절 (Control of Water-Adsorption Properties of Mesoporous Silica and MOF by Ion Exchange and Salt Impregnation)

  • 이은경;조강희;김상겸;임종성;김종남
    • 청정기술
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    • 제24권1호
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    • pp.55-62
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    • 2018
  • $90^{\circ}C$ 이하의 저온열원 구동 수분 흡착식 냉방 시스템에 사용되는 흡착제는 효과적인 냉열 생산을 위해서 상대습도($P/P_0$) 0.1 ~ 0.3에서 높은 수분 흡-탈착량 차를 보이는 것이 좋다. 메조다공성 실리카(MCM-41)와 다공성 유기-금속 구조체(MIL-101) 의 경우 최대 수분 흡착량은 많지만 상대습도($P/P_0$) 0.1 ~ 0.3 구간에서 각각 $0.027{g_{water}\;g_{ads}}^{-1}$, $0.074{g_{water}\;g_{ads}}^{-1}$의 낮은 수분 흡-탈착량 차를 갖는다. 이 연구에서는 메조다공성 실리카와 다공성 유기-금속 구조체의 표면 성질을 조절하여 상대습도($P/P_0$) 0.1 ~ 0.3에서 수분 흡-탈착량 차를 증가시켰다. 주로 수분 흡착이 상대습도($P/P_0$) 0.5 ~ 0.7에서 일어나는 메조 다공성 실리카의 경우 알루미늄을 관능화 시킨 후에 염기도가 다른 여러 양이온($Na^+$, ${NH_4}^+$, $(C_2H_5)_4N^+$)들로 교환하거나 염($CaCl_2$)을 20 wt% 함침하여 각각의 흡착제들에 대해 $35^{\circ}C$에서 수분 흡착 등온선을 측정하였다. 양이온 교환 후 수분 흡착이 주로 일어나는 구간이 상대습도($P/P_0$) 0.5 부근으로 이동하였으나 여전히 상대습도($P/P_0$) 0.1 ~ 0.3에서 낮은 수분 흡-탈착량 차를 보였다. 하지만 흡습성을 갖는 염($CaCl_2$)을 20 wt% 함침한 메조다공성 실리카는 상대습도($P/P_0$) 0.1 ~ 0.3에서 수분 흡-탈착량 차가 $0.027{g_{water}\;g_{ads}}^{-1}$에서 $0.152{g_{water}\;g_{ads}}^{-1}$으로 증가하였다. 수분 흡착이 상대습도($P/P_0$) 0.3 ~ 0.5에서 주로 일어나는 다공성 유기-금속 구조체에도 염($CaCl_2$)을 20 wt% 함침하였더니 상대습도($P/P_0$) 0.1 ~ 0.3에서 수분 흡-탈착량 차가 $0.330{g_{water}\;g_{ads}}^{-1}$까지 증가하였다.

A Highly Efficient and Selective Nickel/Clay Catalyst for Liquid Phase Hydrogenation of Maleic Anhydride to Succinic Anhydride

  • Tian, Weiping;Guo, Shaofei;Shi, Li
    • Bulletin of the Korean Chemical Society
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    • 제33권5호
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    • pp.1643-1646
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    • 2012
  • Three Ni-based catalysts with different clay as support were prepared and tested in the hydrogenation of maleic anhydride, among which Ni/clay1 showed best activity and selectivity. Over Ni/clay1 catalyst prepared by impregnation method, 97.14% conversion of maleic anhydride and 99.55% selectivity to succinic anhydride were obtained at $180^{\circ}C$ under a pressure of 1 MPa. Catalytic activity was greatly influenced by the temperature and weighted hourly space velocity. Catalyst deactivation studies showed that this catalyst have a long life time, the yield of MA still higher than 90% even after a reaction time of 60 h. X-ray diffraction (XRD) and $H_2$ temperature programmed reduction (TPR) were use to investigate the properties of the catalyst. XRD and TPR studies showed that Ni was present as $Ni^{2+}$ on the support, which indicated that there was no elemental nickel ($Ni^0$) and $Ni_2O_3$ in the unreduced samples. The formation of Ni was strong impact on catalytic activity.

고분자 수지 이송 성형에서 브레이드 프리폼의 두께방향 투과율 계수 측정 (Out-of-Permeability Measurement of the Braided Preform in Resin Transfer Molding)

  • Suk, Chae-Hui;Seok, Song-Yeong;Ryun, Yun-Jae
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.87-90
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    • 2003
  • In Resin transfer molding (RTM), composite parts are produced by impregnation of a dry reinforcement with liquid matrix resin. Permeability is a key issue in this process. For thin parts, the resin flow in the thickness direction can be neglected. Therefore thin parts are considered as two-dimensional composites. However the resin flow through the thickness is important to thicker parts and we have to consider out-of-plane permeability. This work discusses a method to measure out-of-plane permeability. The flow rate and pressure drop across the porous media were measured. Also one dimensional form of Darcy's law is applied to calculate the out-of-plane permeability of various preforms. The flow is injected uniformly into layers of the preform. And a circular fiber mat with 6cm diameter was cut and flattened from cylindrical mandrel.

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VPI Varnishing Technology Effects on Frequency Characteristics of an Air Core Inductor Used in LISN Circuit Application

  • Kanzi, Khalil;Kanzi, Majid;Nafissi, Hamidreza
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권1호
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    • pp.57-64
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    • 2013
  • The functional characteristic of LISN circuit, which is used for measurements of conductive noise in mains power line, is basically related to frequency characteristics of passive elements like inductors used in the circuit as well as the frequency response of inductors is highly related to the resins used in the varnishing process. The significant problem in determination of an inductor's frequency characteristic is the intrinsic resistance, inductance and parasitic capacitance. In this triplet, the parasitic capacitance is the major limiting factor of inductor's frequency range. This capacitance depends on inductor design parameters and materials filling the spaces of coil like resin and its coherency after curing process. In this paper, two similar inductors were designed and built. The first inductor was not varnished while the second one was varnished with VPI technology. VPI, or Vacuum, Pressure, Impregnation technology is one of the most reliable methods performing good insulating conditions for electrical circuits and windings based on resins. The measured results show that implying varnishing technology does not significantly affect the frequency response. However, due to mechanical solidity aspects and improved environmental protection, it is better to varnish the inductors.

Ablative Properties of 4D Carbon/Carbon Composites by Combustion Test

  • Park, Jong-Min;Ahn, Chong-Jin;Joo, Hyeok-Jong
    • Carbon letters
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    • 제9권4호
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    • pp.316-323
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    • 2008
  • The factors that influence ablation resistance in fiber composites are properties of the reinforced fiber and matrix, plugging quantity of fiber, geometrical arrangement, crack, pore size, and their distributions. To examine ablation resistance according to distribution of crack and pore size that exist in carbon/carbon composites, this study produced various sizes of unit cells of preforms. They were densified using high pressure impregnation and carbonization process. Reinforced fiber is PAN based carbon fiber and composites were heat-treated up to $2800^{\circ}C$. The finally acquired density of carbon/carbon composites reached more than $1.932\;g/cm^3$. The ablation test was performed by a solid propellant rocket engine. The erosion rate of samples is below 0.0286 mm/s. In conclusion, in terms of ablation properties, the higher degree of graphitization is, the more fibers that are arranged vertically to the direction of combustion flame are, and the less interface between reinforced fiber bundle and matrix is, the better ablation resistance is shown.