• International Journal of Fluid Machinery and Systems
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• 제2권4호
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• pp.392-399
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• 2009

The paper concerns the description of the step by step development process of the new fixed blade runner called "Mixer" suitable for the uprating of the Francis turbines units installed at the older low head hydropower plants. In the paper the details of hydraulic and mechanical design are presented. Since the rotational speed of the new runner is significantly higher then the rotational speed of the original Francis one, the direct coupling of the turbine to the generator can be applied. The maximum efficiency at prescribed operational point was reached by the geometry optimization of two most important components. In the first step the optimization of the draft tube geometry was carried out. The condition for the draft tube geometry optimization was to design the new geometry of the draft tube within the original bad draft tube shape without any extensive civil works. The runner blade geometry optimization was carried out on the runner coupled with the draft tube domain. The blade geometry of the runner was optimized using automatic direct search optimization procedure. The method used for the objective function minimum search is a kind of the Nelder-Mead simplex method. The objective function concerns efficiency, required net head and cavitation features. After successful hydraulic design the modal and stress analysis was carried out on the prototype scale runner. The static pressure distribution from flow simulation was used as a load condition. The modal analysis in air and in water was carried out and the results were compared. The final runner was manufactured in model scale and it is going to be tested in hydraulic laboratory. Since the turbine with the fixed blade runner does not allow double regulation like in case of full Kaplan turbine, it can be profitably used mainly at power plants with smaller changes of operational conditions or in case with more units installed. The advantages are simple manufacturing, installation and therefore lower expenses and short delivery time for turbine uprating.

• 한국유체기계학회 논문집
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• 제18권6호
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• pp.45-56
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• 2015

This paper aims to develop a submerged propeller turbine for micro hydropower plant which allows to sustain high values of efficiency in a broad range of hydrological conditions (H=2~6 m, $Q=0.15{\sim}0.39m^3/s$). The two aspects to be considered in this development are mechanical simplicity and high-efficiency operation. Unlike conventional turbines that have spiral casing and gear box, this is directing driving and no spiral casing. A 10 kW class turbine which has the most high potential of the power generation has been developed. The most important element in the design of turbine is the runner blade. The initial blade is designed using inverse design method and then the runner geometry is modified by classical hydraulic method. The design process is carried out in two steps. First, the blade shape is fix and then other components of submerged propeller turbine are designed. Computational fluid dynamics analyses based on the Navier-Stokes equations have been used to obtain overall performance data for the blade and the full turbine, respectively. The results generated by performance parameters(head, guide vane opening angle and rotational speed) variations are theoretically analysed. The evaluation criteria for the blade and the turbine performances are the pressure distribution and flow's behavior on the runner blades and turbine. The results of simulation reveals an efficiency of 91.5% and power generation of 10.5kW at the best efficiency point at the head of 4m and a discharge of $0.3m^3/s$.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집B
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• pp.819-824
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• 2000

The flow inside an axial turbomachinery must be unsteady. Rotor-stator interaction by two blade rows influences performance, the generation of noise and vibration. So, it will be necessary to study the rotor-stator interaction for the design of an axial fan in which the axial gap between two blade rows is small. In this study, rotor-stator interaction is investigated by experimental methods. The research fan has one stage which consists of 24 rotor blades and 22 stator blades. Three-dimensional velocities measured using $45^{\circ}$ slanted hot wire probe and total pressure is measured using Kiel total pressure probe between rotor and stator with the axial 25%, 55%, 145% of chord length,. This study describes the influence of rotor-stator gap on the flow pattern, performance and loss. The efficiency curve show that the change of the rotor-stator gap make difference in the efficiency. And, the 3-dimensional velocity distribution show that the potential interaction between the rotor and the stator have a great effect on the flow field downstream of rotor, where there are wake flow. various vortices in hub region and leakage vortex in casing region etc.

• Selected Papers of The Society of Naval Architects of Korea
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• 제1권1호
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• pp.76-90
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• 1993

A new propeller series is developed using the newly developed blade section (KH 18 section) which has better cavitation characteristics and higher lift-drag ratio at wade angle-of-attack range than a conventional section. The radial patch distribution of the new series propellers is variable stance they were designed adaptively to a typical wake distribution. Basic geometric particulars of the series propellers. such as chord length, thickness, skew and rake distributions, are determined on the basis of recent full scale propeller geometric data. The series is developed for propellers having 4 blades, and blade area ratios of 0.3, 0.45, 0.6 and 0.75. Mean pitch ratios are varied as 0.5, 0.6, 0.7, 0.95 and 1.1 for each blade area ratio. The new propeller series consists of 20 propellers and is named as the KD(KRISO-DAEWOO)-propeller series. Propeller open-water tests are performed at the towing tank, and cavitation observation tests and fluctuating pressure tests are carried out at the cavitation tunnel of KRISO. $B_{p}-\delta$ curves, which can be used to select the optimum propeller diameter at the preliminary design stage, are derived from a regression analysis of the propeller open-water test results. The KD-cavitation chart is derived from the cavitation observation test results by choosing the local maximum lift coefficient and the local cavitation number as parameters. The cavity extent predicted by the KD-cavitation chart would be more accurate compared to that by an existing cavitation charts, such as the Burrll's cavitation chart, since the former is derived from the cavitation observation test results in a typical ship's wake, while the lather is derived from the test results in a uniform flow.

• 신재생에너지
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• 제8권2호
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• pp.44-51
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• 2012

The aim of this paper is to examine the hydraulically optimized camber of a blade. Prior studies have tried to determine the sound method of design on small-hydro turbines. These have appeared to realize a reasonably efficient small-hydro turbine. Nonetheless, specific and accurate design data have not as yet been established for the shape of the runner blade. Hence, this study examines the performance characteristic of an axial propeller turbine with 0~8% camber variations. The results of output power, efficiency, and pressure distribution of the turbine are graphically depicted. The definition of camber refers to the NACA airfoil. The commercial finite element analysis (FEA) packages, ANSYS, and CFX are used in this study. The results revealed the performance characteristics on small-hydro turbine and suggested a highly efficient section shape of the runner.

• 한국유체기계학회 논문집
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• 제16권6호
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• pp.26-31
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• 2013

Last blades of low-pressure turbine in nuclear power plant are the highly damaged part and always suffered from different types of loadings leading to various stress components, stresses due to centrifugal force and steam flow loading. Especially, centrifugal stress generated by turbine rotation is one of the main problems and more significant than other stresses as they have the greatest effect on total stress. Therefore, this study was performed to obtain the important information for estimation model development of the blade centrifugal stress level and distribution.

• 풍력에너지저널
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• 제2권1호
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• pp.61-67
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• 2011

In the present study, numerical unsteady simulations of the NREL Phase VI wind turbine in downwind operation conditions were conducted to investigate rotor-tower interaction. The calculations were performed using an unstructured mesh, incompressible Reynolds-averaged Navier-Stokes flow solver. To capture the unsteady effects associated with the tower shadow between the rotor blades and the tower, the wind turbine was modelled including the rotor, tower, hub, and nacelle. The present results generally showed good agreements with available experimental data. At the lowest wind speed, the pressure distribution was characterized by a complete collapse of the suction peak on the blade when the blade passes through the tower wake. It was found that unsteady effects play a significant role in the response of the blades.

• Journal of Advanced Marine Engineering and Technology
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• 제37권4호
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• pp.344-350
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• 2013

본 연구는 200 W급 자이로밀형 수직축 풍력터빈 로터 블레이드 형상에 대한 구조 안정성을 평가하기 위하여 단방향 유체-구조 연성 해석 기법(FSI: Fluid-Structure Interaction)을 적용한 구조해석을 수행하였다. 설계된 수치해석 모델에 대한 3차원 모델링 형상 데이터를 이용하여 격자를 생성하고, 풍력터빈 유동장에 대한 유동해석을 수행하여 구해진 압력데이터를 구조해석 모델에 맵핑한 후 단방향 유체-구조 연성 해석을 수행하였다. 단방향 유체-구조 연성 해석에서 평가되는 최대응력과 각 물성데이터의 항복강도기준으로 안정성을 평가하였다. 유동해석은 정격풍속 10 m/s와 극한 풍속 60 m/s에 대하여 수행하였다. 구조해석 결과로 최대변형량은 블레이드 상부 끝단 측면에서 나타나며, 최대등가응력은 블레이드 외면과 내부 보강재 부분, 스트럿 부분에서 나타나지만, 재료의 항복강도와 최대등가응력 비교시 안전율이 2.21이므로 구조적으로 안전함을 확인하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.192-196
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• 2005

Key part of main equipment in a gas turbine may be likely to be damaged due to operation under high temperature, high pressure, high-speed rotation, etc. Accordingly, the cost for maintenance increases and the damaged parts may cause generation to stop. The number of parts for maintenance also increases, but diagnostics technology fur the maintenance actually does not catch up with the demand. Blades are made of precipitation hardening Ni superalloy IN738 and the like for keeping hot strength. The surface of a blade is thermal-sprayed, using powder with main compositions such as Ni, Cr, Al, etc. in order to inhibit hot oxidation. Conventional regular maintenance of the coating layer of a blade is made by FPI (Fluorescent Penetrant Inspection) and MTP (Magnetic Particle Testing). Such methods, however, are complicated and take long time and also require much cost. In this study, defect diagnostics were tested for the coating layer of an industrial gas turbine blade, using an infraredthermography camera. Since the infrared thermography method can check a temperature distribution on a wide range of area by means of non-contact, it can advantageously save expenses and time as compared to conventional test methods. For the infrared thermography method, however, thermo-load must be applied onto a tested specimen and it is difficult to quantify the measured data. To solve the problems, this essay includes description about producing a specimen of a gas turbine blade (bucket), applying thermo-load onto the produced specimen, photographing thermography images by an infrared thermography camera, analyzing the thermography images, and pre-testing for analyzing defects on the coating layer of the gas turbine blade.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2000년도 춘계학술대회논문집
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• pp.371-379
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• 2000

A noise prediction method of axial flow fan is developed by incorporating through-flow method and vortex shedding noise model. Fan noise is assumed to be generated due to the pressure fluctuation induced by wake vortices of fan blades and radiate as diploe distribution. The wake vortices are analyzed by combining Karman vortex street model and through-flow analysis results, and the vortex-induced fluctuating pressure on blade surface is calculated by thin airfoil theory. The predicted sound pressure levels and directivity patterns of fan noise by the present method are favorably compared with fan noise test data. Furthermore, the present method is shown to be very useful for predicting the aero-acoustic performance map of the fan operated at off-design point.