• 한국재료학회지
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• 제31권5호
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• pp.296-300
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• 2021

Al-Cr-Si ternary quench ribbons are fabricated using a single roll method and investigated for their structural and thermal properties. In particular, the sinterability is examined by pulse current sintering to obtain the following results. The Al₇₄Cr₂₀Si₆ composition becomes a quasicrystalline single phase; by reducing the amount of Cr, it becomes a two-phase mixed structure of Al phase and quasicrystalline phase. As a result of sintering of Al₇₄Cr₂₀Si₆, Al₇₇Cr₁₃Si₁₀ and Al₉₀Cr₆Si₄ compositions, the sintering density is increased with the large amount of Al phase; the sintering density is the highest in Al₉₀Cr₆Si₄ composition. In addition, as a result of investigating the effects of sintering temperature and pressurization on the sintered density of Al₉₀Cr₆Si₄, a sintered compact of 99% or more at 513 K and 500 MPa is produced. In particular, since the Al-Cr-Si ternary crystal is more thermally stable than the Al-Cr binary quaternary crystal, it is possible to increase the sintering temperature by about 100 K. Therefore, using an alloy of Al₉₀Cr₆Si₄ composition, a sintered compact having a sintered density of 99 % or more at 613 K and 250 MPa can be manufactured. It is possible to increase the sintering temperature by using the alloy system as a ternary system. As a result, it is possible to produce a sintered body with higher density than that possible using the binary system, and at half the pressure compared with the conventional Al-Cr binary system.

• 한국결정성장학회지
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• 제15권2호
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• pp.61-67
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• 2005

본 연구에서는 질화규소의 소결 과정에서 인위적으로 형성시킨 기공내부에 질화규소의 휘스커를 성장시키는 새로운 방법을 시도하였다. 실험변수로는 기공의 크기, 기공률 및 질소압력을 사용하였다. 기공률이 14vol%와 27vol%로 낮은 경우에는 질화규소 휘스커가 기공내부에 잘 성장되었으나 39vol%와 50vol%로 기공률이 증가된 경우에는 휘스커가 거의 성장하지 않았다. 한편 기공의 크기와 질소압력은 기공내부에 질화규소 휘스커의 성장에 거의 영향을 주지 않았고, 소결과정에 기공 내에 휘스커를 성장시키는 중요한 조건은 고립된 형태의 닫힌 기공을 유지하는 것임을 알았다.

• 한국분말재료학회지
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• 제9권1호
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• pp.50-60
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• 2002

SPS(Spark Plasma Sintering ) is known to be an excellent sintering method for porous materials. In the present work an attempt has been made of fabricating porous 316L Stainless steel with good mechanical properties by using controlled SPS process Porosity was 21%~53% at sintering temperature of $600^{\circ}C$~100$0^{\circ}C$ The limit of porosity with available mechanical strength was 30% at given experimental conditions. Porosity can be controlled by manipulating the intial height of the compact by means of the supporter and punch length. The applied pressure can be exerted entirely upon the supporter, giving no influence on the specimen. The specimen is then able to be sintered pressurelessly. In this case porosity could be controlled from 38 to 45% with good mechanical strength at sintering temperature of 90$0^{\circ}C$. As the holding time increased, neck between the particles grew progressively, but shrinkage of the specimen did not occur, implying that the porosity remained constant during the whole sintering process.

• 공업화학
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• 제1권2호
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• pp.147-153
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• 1990

소결공정에 의하여 tertiary amine을 함유하는 hydroxypropyl methacrylate 고분자막을 제조하였다. 이 막의 함수율은 수용액의 pH가 감소함에 따라 증가하였다. 인슐린의 투과도 역시 수용액의 pH가 감소함에 따라 증가하였다. 이 막의 투과도는 소결 압력이 증가함에 따라 감소하였다. 이 막에 당산화효소를 고정화시킨 acryl amide 막을 부착하여 복합 matrix device를 제조하였다. 이 막의 인슐린 투과도는 glucose의 농도가 증가함에 따라 증가하였다.

• 한국세라믹학회지
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• 제33권12호
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• pp.1414-1420
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• 1996

평균 입경 8${\mu}{\textrm}{m}$ Si 분말을 사용하여 무가압 분말 충전 성형볍에 의해 Si 성형체를 제조하였다. 이 Si 성형체를 1350,140$0^{\circ}C$의 온도에서 3~35시간동안 N2/H2 분위기에서 반응 소결한 후 미세구조를 관찰하였다. 반응 소결체는 90% 이상의 질화율과 88%의 상대밀도를 보였다. 반응 소결체의 가스압 소결을 위해 소결조제로서 MgO를 Mgnitrate 수용액 형태로 Si 성형체에 5wt% 첨가한 후140$0^{\circ}C$에서 15시간동안 반응 소결하였다. 이후 반응 소결체를 1800, 1900, 200$0^{\circ}C$에서 각각 150, 300분 동안 가스압 소결을 행하여 95%의 상대밀도와 598 MPa의 꺾임강도, 6 MPa.m1/2의 파괴인성을 나타내는 질화규소 소결체를 제조하였다.

• 한국세라믹학회지
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• 제34권4호
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• pp.357-367
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• 1997

A fast process for producing pure silica glasses with the reproducibility of 100% by means of sintering of silica aerogels was optimized. The density of silica glasses synthesized by heat-treating upto 110$0^{\circ}C$ with the heating rate of 0.1$^{\circ}C$/min was 2.197 g/㎤. Synthetic silica glasses(5 mm thickness) exhibited the transmittance of 92% in the near IR range as well as they had the excellent mechanical properties such as flexural strength of 162 MPa and hardness of 778 kg/$\textrm{mm}^2$.

• 한국산업융합학회 논문집
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• 제23권1호
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• pp.25-32
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• 2020

Generally, high-temperature, high-pressure, high-priced sintering equipment is used for diamond sintering, and conductivity is a problem for improving the surface modification of the sintered body. In this study, to improve the efficiency of diamond sintering, we identified a new process and material that can be sintered at low temperature, and attempted to develop a composite thin film that can be discharged by doping boron gas to improve the surface modification of the sintered body. Sintered bodies were sintered by mixing Si and two diamonds in different particle sizes based on CIP molding and HIP molding. In CVD deposition, CVD was performed using WC-Co cemented carbide using CH₄ and H₂ gas, and the specimen was made conductive using boron gas. According to the experimental results of the sintered body, as the Si content is increased, the Vickers hardness decreases drastically, and the values of tensile strength, Young's modulus and fracture toughness greatly increase. Conductive CVD deposited diamond was boron deposited and discharged. As the amount of boron added increased, the strength of diamond peaks decreased and crystallinity improved. In addition, considering the release processability, tool life and adhesion of the deposition surface according to the amount of boron added, the appropriate amount of boron can be confirmed. Therefore, by solving the method of low temperature sintering and conductivity problem, the possibility of solving the existing sintering and deposition problem is presented.

• 한국분말재료학회지
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• 제21권4호
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• pp.256-259
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• 2014

A magnetic powder, M-type barium hexaferrite (BaFe12O19), was consolidated with the spark plasma sintering process. Three different holding temperatures, $850^{\circ}C$, $875^{\circ}C$ and $900^{\circ}C$ were applied to the spark plasma sintering process with the same holding times, heating rates and compaction pressure of 30 MPa. The relative density was measured simultaneously with spark plasma sintering and the convergent relative density after cooling was found to be proportional to the holding temperature. The full relative density was obtained at $900^{\circ}C$ and the total sintering time was only 33.3 min, which was much less than the conventional furnace sintering method. The higher holding temperature also led to the higher saturation magnetic moment (${\sigma}_s$) and the higher coercivity ($H_c$) in the vibrating sample magnetometer measurement. The saturation magnetic moment (${\sigma}_s$) and the coercivity ($H_c$) obtained at $900^{\circ}C$ were 56.3 emu/g and 541.5 Oe for each.

• 한국재료학회지
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• 제30권12호
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• pp.672-677
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• 2020

Expensive PCBN or ceramic cutting tools are used for the processing of difficult-to-cut materials such as Ti and Ni alloy materials. These tools have a problem of breaking easily due to their high hardness but low fracture toughness. To solve this problem, cutting tools that form various coating layers are used in low-cost WC-Co hard material tools, and researches on various tool materials are being conducted. In this study, WC-5, 10, and 15 wt%Ni hard materials for difficult-to-cut cutting materials are densified using horizontal ball milled WC-Ni powders and pulsed current activated sintering method (PCAS method). Each PCASed WC-Ni hard materials are almost completely dense, with a relative density of up to 99.7 ~ 99.9 %, after the simultaneous application of pressure of 60 MPa and electric current for 2 min; process involves almost no change in the grain size. The average grain sizes of WC and Ni for WC-5, 10, and 15 wt%Ni hard materials are about 1.09 ~ 1.29 and 0.31 ~ 0.51 µm, respectively. Vickers hardness and fracture toughness of WC-5, 10, and 15 wt%Ni hard materials are about 1,923 ~ 1,788 kg/mm2 and 13.2 ~ 14.3 MPa.m1/2, respectively. Microstructure and phase analyses of PCASed WC-Ni hard materials are performed.

• 한국자기학회지
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• 제8권3호
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• pp.125-130
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• 1998

13Cr-1.5Nb-Fe합금분말이 수분사법으로 제조되엇다. 제조된 합금뷴말을 압축기를 이용하여 ring현상으로 성형한후, 진공중에서 소결하였다. as-prepared 분말의 현상, 입도분포, 성분분석 및 포화자화물 조사하였으며, 소결된 시편의 투자율, 교류자기이력손실이 조사되었다. as-prepared 13Cr-1.5Nb-Fe합금분말의 포화자화는 160emu/g이었으며, 산소함유량은 약 600ppm이었다. 입도분포는 약 70$\mu$m에서 50%vol.을 나타낸다. 교류투자율은 소결온도 및 성형온도가 증가할수록 증가한다. 주파수 20KHz에서 교류자기이력손실은 12ton/cm2성령압력 및 120$0^{\circ}C$ 소결온도 조건에서 107W/cc로 가장우수하다.