• 제목/요약/키워드: Press Forming

검색결과 529건 처리시간 0.028초

개방형 금형을 이용한 유리 렌즈 성형 해석 (Finite Element Analysis of Glass Lens Forming Process Using Open Die)

  • 나진욱;임성한;전병희;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.143-147
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    • 2003
  • Despite of outstanding optical performance of glass lens, glass lens have not been widely used because of poor productivity and high cost due to manufacturing process i.e. grinding, polishing. However, press-forming method of glass lens overcomes this disadvantage because of mass production. When glass lens is produced by press-forming method using closed die, it is needed that the volume of glass lens preform precisely measured in order to prevent incomplete products and to increase in life of die. The present paper shows the shortcoming of forming process with closed die, and performs FEM simulation of forming process with open die in order to overcome this shortcoming. The design parameter of open die is selected in standard of assembly with optical module and maintenance of optical performance. FEM simulation is carried out with selected parameter of open die and two basic preform. According to distribution of effective strain in glass lens, optical property of glass lens formed at each set of die and preform is compared.

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개방형 금형을 이용한 유리 렌즈 성형 해석 (Finite Element Analysis of Glass Lens Forming Process Using Open Die)

  • 나진욱;임성한;오수익;전병희
    • 소성∙가공
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    • 제12권4호
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    • pp.296-301
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    • 2003
  • Though a glass tens has outstanding optical performance, it has not been widely used because manufacturing process shows poor productivity and high cost. However, press-forming method of glass lens overcomes these disadvantages with mass production. When glass lens is produced by press-forming method using closed die, it is needed that the volume of glass lens preform is precisely measured in order to prevent incomplete products and to increase in life of die. The present. paper shows the shortcoming of forming process with closed die, and performs FEM simulation of forming process with open die in order to overcome this shortcoming. The design parameters of open die are selected on the basis of assembly with optical module and maintenance of optical performance. FEM simulation is carried out with selected parameter of open die and two basic preform. According to distribution of effective strain in glass lens, optical property of glass lens formed at each set of die and preform is compared.

고온 프레스성형시 보론강 알루미늄 코팅층 거동특성 (Characterization of Aluminum Coated Layer in Hot Press Forming of Boron Steel)

  • 장정환;주병돈;이재호;문영훈
    • 열처리공학회지
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    • 제21권4호
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    • pp.183-188
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    • 2008
  • Hot press forming allows geometrically complicated parts to be formed from sheet and the rapid cooling hardens them to extremely high strength. The main purpose of this research is to characterize Al coated layer in Al coated boron steel during hot press forming. For the hot press hardening experiment, test specimens were heated up to $810{\sim}930^{\circ}C$ and held for 3, 6 and 9 minutes, respectively. And then, some specimens were press hardened and others were air-cooled without any pressing for the comparison purpose. Al coated layer shows four distinct micro-structural regions of interest; diffusion zone, Al-Fe zone(I) low-Al zone(LAZ) and Al-Fe zone(II). Band-like LAZ is clearly shown at temperature ranges of $810{\sim}870^{\circ}C$ and sparsely dispersed at temperature higher than 900oC. The micro-cracking behavior in the Al coated layer during forming were also analyzed by bending and deep drawing tests. The strain concentration in softer LAZ is found to be closely related with micro-cracking and exfoliation in coated layer during forming.

Brake Bending Press 구조 건전성에 관한 연구 (A Study on Structural Integrity of Brake Bending Press)

  • 박중원;이현민;김상목;구태완;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.190-193
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    • 2008
  • Thick pipes which have large thickness have been used in fields of ocean and industrial plants, and for oil pipelines, water pipes and pipe arrangement. In manufacture of the pipes, roll bending process has been used mostly. However, studies on the pipe forming processes using brake press have been performed in recent days. Normally, the brake press has high aspect ratio, so analysis of structural integrity should be conducted. In this study, the evaluation of structural integrity of the brake bending press was carried out for thick pipe forming process.

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크랭크 프레스와 유압 프레스에서 스테인리스 강판의 온간 드로잉성 비교 (Comparison of Warm Deep Drawability of Stainless Sheet Between Crank Press and Hydraulic Press)

  • 김종호;최치수;나경환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.178-185
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    • 1995
  • Warm deep drawing for optimum forming conditions to give the maximum drawing depth is investigated and compared with the results at room temperature. Experiments which draw square cups of STS 304 stainless steel sheet under the constant lubrication condition of teflon film made both in a crank and hydrqulic press for two kinds of specimens . The maximum drawing depth at warm forming condition reaches 1.4 times the drawing depth at room temperature in a crank press, whereas 1.6 times in a hydrqulic press, and also more uniform distribution of thickness in case of warm deep drawn cup is observed. The effects of other factors on formability , such as forming temperature, speed of press and cooling of punch are examinnied and discussed.

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10,000 Ton Brake Bending Press 구조 건전성에 관한 평가 (Structural Integrity Evaluation of 10,000 Ton Brake Bending Press)

  • 박중원;이현민;구태완;김정;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.529-533
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    • 2008
  • Thick pipes have been used in fields of ocean and industrial plants, and pipe arrangement of oil and water pipelines. Mostly, roll bending process has been used in manufacture of the pipes. Recently, however, studies on the pipe forming processes using brake press have been performed. Normally, the brake press has high aspect ratio, so structural integrity evaluation should be conducted. In this study, finite element analysis of structural integrity for the brake bending press was carried out for thick pipe forming process.

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보론강 고온 성형 공정의 냉각 채널 설계 (Design of cooling channel in hot press forming process of Boron Steel)

  • 홍석무;유수열;박종규;윤석진;김기정;김헌영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.367-370
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    • 2009
  • Recently, ultra high strength products can be manufactured by the hot press forming process of Boron steel in automotive and electronics industries. In order to get high strength, the hot press forming should be accompanied by quenching process inducing phase transformation. In the study, the heat conductive die and the cooling channel were designed by the numerical simulation and the effect of three different parameters were determined to improve cooling characteristics.

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로우암 프레스 성형 조건의 최적화를 위한 CAE 기술의 적용 (Application of CAE Techinique for the Optimization of Press Forming Condition of Low Arm)

  • 김영석;이택근;김성태
    • 소성∙가공
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    • 제9권3호
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    • pp.257-264
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    • 2000
  • In this study, optimization for press forming condition of low arm was performed with explicit dynamic FEM code, Pam-Stamp. FEM simulation was coupled with the Taguchi's experiment technique having three design variables - friction coefficient, plastic anisotropy parameter, and blank shape - which are chosen to be optimized. The simulation results were compared with those of experiment. We found out the change of blank shape among these three design variables is very effective in optimizing press forming condition of low arm. In addition, the modified blank shape shows high yield of slitting coil.

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고온성형 위한 고강도보론강의 기계적 특성 및 마이크로구조 연구 (Mechanical and microstructural characteristics of a high-strength boron-alloyed steel for hot press forming)

  • 이종신;채명수;박춘달;김영석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1355-1360
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    • 2007
  • The use of high strength steels are gradually increasing to reduce the weight of automobile to improve the environmental problems and collision safety. To encounter the traditional disadvantages of high strength steels like as a poor formability and high springback, hot press forming has been developed. By this method, the strength of steel sheet is increased about three times of original one through die quenching process. In order to the design of hot press forming tools by using numerical simulation, the knowledge of mechanical and microstructural characteristics are required. This study show the mechanical and microstructural characteristics of a high strength boron-alloyed steel according to the various quenching conditions.

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