• Title/Summary/Keyword: Preheat Process

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Comparison of Physicochemical Properties of Starch Acetates Prepared by Conventional, Preheat Treatment and Extrusion Process (습식법과 예열처리법 및 Extrusion 공정에 의해 제조한 초산전분의 이화학적 성질비교)

  • Kim, Chong-Tai;Ryu, Gi-Hyung;Kim, Dong-Chul;Kim, Chul-Jin
    • Korean Journal of Food Science and Technology
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    • v.22 no.6
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    • pp.659-667
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    • 1990
  • Starch acetates were prepared by conventional method, preheat treatment, and extrusion process through acetylation of corn starch with acetic anhydride and their physicochemical properties were investigated. The optimal conditions of the acetylation of starch by conventional method(CSA) was found that starch concentration was 30%, reaction temperature $35^{\circ}C$ and pH 8.5. With increasing the molar ratio of acetic anhydride to anhydrous glucose unit from 0.03 to 0.20, DS(Degree of substitution) value of corn starch acetate prepared at the optimum condition was increased from 0.019 to 0.080, while the acetylation efficiency was decreased from 31.6% to 20.5%. In the case of the preheated (gelatinized), then acetylated starch(PSA), DS value was increased from 0.027 to 0.04 at the fixed molar ratio of the acetic anhydride with increasing preheating temperature from $60^{\circ}C\;to\;90^{\circ}C$. The DS was low as 0.02 in the case of starch acetate prepared by extrusion process(WESA). The CSA and PSA showed lowering gelatinization temperature and enthalpy than raw corn starch with increasing DS. All of starch acetates showed the increased degree of transparency, the decreased lightness and the increased yellowness as compared to the raw corn starch. WESA showed lower apparent viscosity and more close to the characteristic of the Newtonian fluid than CSA and PSA. Intrinsic viscosity was reduced in CSA and WESA, although PSA has a slightly higher one than raw corn starch. The rate of retrogradation of the gels was retarded in all starch acetates.

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Chromate Refractory by Combustion Process (연소합성에 의한 크로메이트 내화물 제조)

  • 김형순;한정환
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1437-1442
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    • 1994
  • Self propagating synthesis and thermal explosion of combustion reactions were applied to Al/K2Cr2O7/Al2O3 system as the first stage for a production of magnesia-chromium refractory. Several factors related to products made by two combustion reactions were considered and properties of products were characterised. Two processes were required to preheat upto at least 80$0^{\circ}C$ for the thermal explosion and the self propagating synthesis. These processes were so violent and explosive that alumina as diluent was added to the system in order to absorb the reaction heat and reduce the reaction rate. The products consisted of crystal phases of KAl5O8, Cr2O3, Al2O3, K2CrO4, and K2Al2O4.3H2O. The amount of KAl5O8 and K2Al2O4.3H2O crystal phases of products were decreased with further addition of alumina.

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A study on the fluidity of graphite dispersed Al-Si alloy (흑연(黑鉛)을 분산(分散)시킨 Al-Si 합금(合金)의 유동성(流動性)에 관(關)한 연구(硏究))

  • Kwon, Hyuk-Moo;Shin, Se-Kyoon;Chang, Choong-Kun;Choi, Seung-Pyung
    • Journal of Korea Foundry Society
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    • v.7 no.1
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    • pp.38-44
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    • 1987
  • The spiral fluidity of graphite-dispersed Al-Si alloys has been investigated as a function of contents of Si and graphite, and of particle size of graphite. The dispersion of uncoated graphite is carred out by the vortex process of preheat-treated graphite into molten metal. The fluidity of hyper-eutectic Al-Si alloys is observed to the better than that of hypo-eutectic ones. In the case of graphite-dispersed Al-Si alloys they fluidity increases in hypo-eutectic alloys and decreases in hyper-eutectic ones in comparison with that of the corresponding undispersed alloys. Fluidity decreases with an increase of amount of dispersed graphite particles and inversely proportional to the total surface area of graphite particles.

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Temperature Behavior in Dissimilar Butt Joint During TIG Assisted Friction Stir Welding (TIG-FSW 하이브리드 용접을 이용한 이종재 맞대기 용접부의 온도 분포 특성)

  • Bang, Hee-Seon;Bijoy, M.S.
    • Journal of Welding and Joining
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    • v.29 no.5
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    • pp.63-71
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    • 2011
  • Three-dimensional finite element analysis is performed to study the temperature distribution phenomenon of TIG assisted friction stir welding (TAFSW) between dissimilar plates (Al 6061-T6 and stainless steel 304). TAFSW is a solid-state welding process that integrates TIG (Tungsten Inert Gas) into a friction stir welding (FSW), to preheat the harder material ahead of FSW tool during welding. In order to facilitate the industrial application of welding, 3D numerical modeling of heat transfer has been carried out applying Finite Element Method (FEM). The temperature distribution due to heat generation during TAFSW on dissimilar materials joint is analysed using in-house solver. Moving heat source along with frictional heat between the work specimens and tool surface is considered to calculate the heat input. The analytical model used predicts successfully the maximum welding temperatures that occur on the dissimilar materials during TAFSW. Comparison with the infra red camera and thermocouple measurement results shows that the results from the current numerical simulation have good agreement with the measured data.

Performance Study of Micro Monopropellant Thruster with ADN-Based Propellant (ADN 기반 추진제를 적용한 마이크로 단일추진제 추력기 성능 평가)

  • Kim, Juwon;Huh, Jeongmoo;Baek, Seungkwan;Kim, Wooram;Jo, Youngmin;Lee, Doyun;Kwon, Sejin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.757-763
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    • 2017
  • The combustion test of LMP-103S, a propellant based on ADN(Ammonium Dinitramide), was performed with a 50 mN scale micro-thruster. The micro-thruster was made with photosensitive glass using MEMS manufacturing process. $Pt/{\gamma}-Al_2O_3$ was used as a catalyst to decompose LMP-103S. After injecting 90 wt.% hydrogen peroxide into combustion chamber to preheat the catalyst, LMP-103S was injected for the combustion test. As a result, the ignition and combustion of LMP-103S was confirmed in platinum catalyst environment with the combustion chamber temperature going up to $650^{\circ}C$.

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Effect of temperature and blank holder force on non-isothermal stamp forming of a self-reinforced composite

  • Kalyanasundaram, Shankar;Venkatesan, Sudharshan
    • Advances in aircraft and spacecraft science
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    • v.3 no.1
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    • pp.29-43
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    • 2016
  • Composite materials are rapidly gaining popularity as an alternative to metals for structural and load bearing applications in the aerospace, automotive, alternate energy and consumer industries. With the advent of thermoplastic composites and advances in recycling technologies, fully recyclable composites are gaining ground over traditional thermoset composites. Stamp forming as an alternative processing technique for sheet products has proven to be effective in allowing the fast manufacturing rates required for mass production of components. This study investigates the feasibility of using the stamp forming technique for the processing of thermoplastic, recyclable composite materials. The material system used in this study is a self-reinforced polypropylene composite material (Curv$^{(R)}$). The investigation includes a detailed experimental study based on strain measurements using a non-contact optical measurement system in conjunction with stamping equipment to record and measure the formability of the thermoplastic composites in real time. A Design of Experiments (DOE) methodology was adopted to elucidate the effect of process parameters that included blank holder force, pre heat temperature and feed rate on stamp forming. DOE analyses indicate that feed rate had negligible influence on the strain evolution during stamp forming and blank holder force and preheat temperature had significant effect on strain evolution during forming.

Effect of the Holding Temperature and Vacuum Pressure for the Open Cell Mg Alloy Foams

  • Yue, Xue-Zheng;Hur, Bo-Young
    • Korean Journal of Materials Research
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    • v.22 no.6
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    • pp.309-315
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    • 2012
  • Metal foam has many excellent properties, such as light weight, incombustibility, good thermal insulation, sound absorption, energy absorption, and environmental friendliness. It has two types of macrostructure, a closed-cell foam with sealed pores and an open-cell foam with open pores. The open-cell foam has a complex macrostructure consisting of an interconnected network. It can be exploited as a degradable biomaterial and a heat exchanger material. In this paper, open cell Mg alloy foams have been produced by infiltrating molten Mg alloy into porous pre-forms, where granules facilitate porous material. The granules have suitable strength and excellent thermal stability. They are also inexpensive and easily move out from open-cell foamed Mg-Al alloy materials. When the melt casting process used an inert gas, the molten magnesium igniting is resolved easily. The effects of the preheating temperature of the filler particle mould, negative pressure, and granule size on the fluidity of the open cell Mg alloy foam were investigated. With the increased infiltration pressure, preheat temperature and granule sizes during casting process, the molten AZ31 alloy was high fluidity. The optimum casting temperature, preheating temperature of the filler particle mould, and negative pressure were $750^{\circ}C$, $400-500^{\circ}C$, and 5000-6000 Pa, respectively, At these conditions the AZ31 alloy had good fluidity and castability with the longest infiltration length, fewer defects, and a uniform pore structure.

The Effect of Pretreatment(Q/T) on the Plasma Nitriding of SCM435 Structural Steel (SCM435 구조용 합금강의 플라즈마 질화에 미치는 전처리(Q/T)의 영향)

  • Lim, Young-Phil;Park, Dae-Chul;Lee, Jae-Sig;You, Yong-Zoo
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.2
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    • pp.99-110
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    • 1998
  • The effects of pre-heat treatment(Q/T) on microstructure and hardness of SCM435 structural steel nitrided by micro-pulse plasma was investigated. The quenching and tempering temperatures for obtaining matrix hardness of SCM435 steel on range of HRC30 to HRC40 desired for machine parts were about $860^{\circ}C$ and $500^{\circ}C$ respectively. The case depth of SCM435 nitrided at $480^{\circ}C$ for 5 hours was independent of pre-heat treatment condition and was approximately $150{\mu}m$. However, hardness and compactness of nitrified layer on Q/T treated specimen were more heigher than annealed specimen. The case depth increased linearly with the increase of nitriding temperature, however, the hardness of nitrified layer decreased with the temperature. Phase mixture of ${\gamma}^{\prime}$-phase($Fe_4N$) and ${\varepsilon}$-phase($Fe_3N$) were detected by XRD analysis in the nitrified layer formed at optimum nitriding condition, and only single ${\gamma}^{\prime}$-phase was detected in the nitrified layer formed at higher nitriding temperature such as $540^{\circ}C$. The optimum nitriding temperature was approximately $480^{\circ}C$ which is lower than tempering temperature for preventing softening behavior of SCM435 matrix during nitriding process and the surface hardness of nitrified layer obtained by optimum preheat treatment condition was about Hv930.

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Evaluation of the formation and occupation of Gosan-ri archaeological site in Jeju Island using OSL dating (OSL 연대측정을 통한 제주 고산리 유적의 형성과 점유시기 결정)

  • Kim, Myung-Jin
    • Analytical Science and Technology
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    • v.29 no.6
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    • pp.269-276
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    • 2016
  • Gosan-ri site is known as the early Neolithic cultural heritage, in which an archaic plainware, called as the Gosan-ri-type pottery, was excavated regarding as the first pottery manufactured in Korea. In this study, OSL dating was carried out to five soil layer samples collected in stratigraphic cross-section for evaluating the formation and occupation of the Gosan-ri site. Paleodose of each soil sample was calculated using the single aliquot regenerative dose (SAR) method with preheat of $220^{\circ}C$ and finally determined using maximum age model, considering its deposition process. The OSL age was determined from the ratio of paleodose to annual dose rate. From the resultant OSL ages and the related 14C dates, it was concluded that the Gosan-ri site was formed after 9,000 BC and a variety of cultural feature including the Gosan-ri-type pottery were occupied ranging from the early Neolithic to the middle of 4,000 BC. Finally, the Gosan-ri site was discarded in the middle of 4,000 BC and has been arrived at present through natural deposits.

Production of Carbonized Rice Husk by a Cyclone Combustor (III) (사이클론 연소기를 이용한 탄화왕겨의 제조 (III))

  • 김원태;노수영
    • Journal of Biosystems Engineering
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    • v.25 no.3
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    • pp.187-194
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    • 2000
  • One of effective utilization technique of rice husk is known to carbonize it for using as the culture materials. A series of study on the production of carbonized rice husk by a cyclone combustor shows that the carbonized rice husk produced have a strong alkalinity. Therefore, carbonized rice husk produced by a cyclone combustor is required to neutralize with proper normality. This work is the third part of a series on the production of carbonized rice husk by a cyclone combustor. In this work, the development of neutralization process was carried out in the range of experimental conditions recommended in the previous study. Those include the preheat temperature of combustion chamber of T1b=1273∼1373K, equivalence ratio =1.68∼2.17, auxiliary gas flow rates Qg=5.15∼6.43$\ell$/min. The injection technique of dilute acid was employed for neutralization. At the lower position of the outside of combustor, a dilute nitric acid selected as neutralization liquid was injected to the carbonized rice husk exhausted from the combustion chamber. The normalities of dilute nitric acid were varied to 0.01, 0.03 and 0.05N, respectively. The injection flow rates of the solution were changes from 1.7∼4$\ell$/min. The required carbonized and neutralized rice husk could be obtained at the dilute nitric acid with normality of 0.3N and flow rate of dilute nitric acid of 2∼3.5$\ell$/min. However, the carbonized and neutralized rice husks of about 10∼20% were destroyed by spray with high injection pressure.

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