• Title/Summary/Keyword: Prefabricated construction method

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Application of Prefabricated Retaining Walls with Steel Lagging (강재 요소를 적용한 조립식 흙막이 벽체에 관한 연구)

  • Hong, Jong woo;Choi, Jae Soon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.6
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    • pp.1277-1285
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    • 2015
  • It has been known that the conventional retaining wall system with timber lagging and H pile has several problems such as the irregular gap between H-piles, cutting or adding to standard timber, back fill over first step excavation, and especially break-down accident at the disjoint of wall system. In the practical excavation, these problems may lead to worker's accident and the inefficiency of construction economy. To solve the above problems, a new method using prefabricated retaining wall was proposed and verified. The characteristics of the new method is to replace timber wall as free-sliding steel-lagging and connector. To check its verification and application, laboratory tests such as bending strength, tensile strength, and fatigue strength were carried out. Also, a pilot test in the field and numerical simulations under various ground conditions were performed. From the researches, it is found that the prefabricated retaining wall plate can be superior to the conventional timber lagging plate in the strength. It is also found that the proposed methods can be effective in the reuse of retaining wall plate and safe in the disjoint of wall system. Finally, it is desired that the proposed method will be effective in the reduction of the imported timbers and helpful in the safety of retaining wall construction.

BIM based Data Exchange System of Welded Wire/bar Mat for Pre-fab RC Members (BIM 기반 프리패브 부재의 용접철근매트 정보교환 시스템)

  • Jung, Jae-Hwan;Kim, Do-Hyeong;Kim, Hyun-Gi
    • Journal of KIBIM
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    • v.11 no.1
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    • pp.21-30
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    • 2021
  • Reinforcing bars, a major component of the pre-fab structure, adheres to the existing on-site assembly method and attempts to develop and commercialize the technology of the pre-assembly method, but the effect is insignificant. Welded Wire / Bar Mat (WBM) has various advantages such as commercialization of rebar through machine manufacturing to improve workability, but it is different from the existing design and the construction method is different from the previous one. Therefore, to maximize the advantages of WBM and improve productivity, manufacturing, transportation, and construction from the design stage should be considered based on BIM from the initial design stage. In this paper, the concept of the design support system for the WBM was established based on the use of BIM in concrete reinforcement and the preliminary research on the WBM. WBM conversion design was performed for the existing prefabricated members, and based on this, the exchange format and system of the master prefabricated model with the WBM design data were set up. As a result of the pilot test, it was found that the traditional reinforcing bar information extracted from the master prefab model has transmitted 100% accurately. As for the WBM information, 100% of the information on the straight reinforcement was transmitted and represented, and the information on the bent reinforcement was found to have a 90% recall in the master BIM tool.

Analysis of Vibration Characteristics of Modular Unit by Road Test (도로 주행 시험을 통한 모듈러 유닛의 진동 특성 분석)

  • Kwak, Myong Keun;Back, Jung Hoon;Seol, Wook Je
    • Journal of the Architectural Institute of Korea Planning & Design
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    • v.35 no.1
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    • pp.29-35
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    • 2019
  • The unit modular system is a type of prefabricated construction method that completes the building by uniting the modular units on site by transporting the unit module structure manufactured in the factory to the site. Since the unit module structure is not only the frame but also the finished form including the inner and outer materials, it is most likely to be brought into the field. Therefore, not only the damage of the inner and outer materials but also deformation of frame structure due to the vibration generated during the transportation of the vehicle, And it is necessary to take appropriate methods when transporting the module structure. However, there are no methods to prevent modular structure damage due to vehicle vibration in domestic and foreign modular transportation guidelines or standards. In this study, we investigate the vibrations during the vehicle transportation of the module structure through the road driving test, identify the vibration frequency characteristics of the vehicle through FFT analysis, and propose a vibration reduction methods for module transportation.

Load analysis for transporting unit module (유닛모듈 운반시 작용하중 분석)

  • Kim, Kyoon-tai;Jun, Young-Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.200-201
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    • 2015
  • The unit modular method is one in which unit modules are prefabricated at a factory and then constructed at a construction site. That is why an important process, transporting unit module, is added in this method. The purpose of this study is to analyse the load for transporting unit module. The results of the analysis of the driving experimental runs revealed that a maximum load of 15 kN was applied on adapter block type A and a maximum load of 25 kN on adapter block type B. These loads were recorded at the points in the road test when the low-bed trailer was driving through unstable sections of the test such as stopping, restarting, passing over a speed bump or taking a left turn at speed.

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Behavior of Integrated Column and Foundation by Field Load Tests (기초와 기둥 통합구조물의 현장시험 및 거동)

  • Yoon, Yeo-Won;Kim, Keun-Soo;Min, Kwang-Hong;Lee, Young-Ho;Kim, Dae-Hak
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1073-1076
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    • 2010
  • Shallow foundations of various columns such as traffic signs, CCTVs, traffic lights, street lights, steel telephone poles and so on are made by cast-in-situ concrete method. However, typical cast-in-situ method has many problems because of the long duration of construction, occupation of sidewalks and low strength of the concrete after curing. In order to solve the problems, field load tests for the prefabricated DSF foundation made by combination of column and foundation was conducted to know load-deformation behavior by torsional tests.

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Accelerated Construction Method of Long-span PSC Girder Bridge for the Recovery of Flood Damaged Road (수해도로 복구를 위한 장경간 프리캐스트 바닥판 PSC거더교 교량 급속 시공)

  • Oh, Hyun Chui;Ma, Hyang Wook;Kim, In Gyu;Kim, Young Jin
    • Journal of Korean Society of societal Security
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    • v.1 no.4
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    • pp.51-56
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    • 2008
  • Because of our country's climate that has the 50% of the annual precipitation in summer, annually a lot of bridges on the roads are broken in this season. So, we need an accelerated bridge construction method that complete to repair the roads. This paper introduces the Hangae 2 bridge, prefabricated bridge using full depth precast deck panels and new types of PSC girders. The Hangae 2 bridge located in lnje-gun, kangwon-do. This is a good example of the accelerated bridge construction method for recovery of flood damaged road. The PSC girder bridge system introduced in this paper is a rapid construction method for bridge that can reduce the term of works over 50%.

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Design of the Busan-Geoje Fixed Links Immersed tunnel (기획특집 - 거가대교 침매터널의 설계)

  • Lee, Jung-Sang
    • Journal of the Korean Professional Engineers Association
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    • v.43 no.2
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    • pp.30-33
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    • 2010
  • Immersed tunnel had been a rather new term in Korea before Busan-Geoje fixed link project was started and became known through the media. Although Korean is unfamiliar with the immersed tunnel, this construction method has a long history in the world. Busan-Geoje Fixed Link immersed tunnel consist of 18 elements and each element is approximately 180m long. These tunnel elements are prefabricated of reinforced concrete in a temporary dry dock and are towed to the site and lowered into final position in a dredged trench and are placed on a screeded gravel bed directly without temporary support.

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Discharge Capacity for Vertical Drain Boards with Hydraulic Gradient Variation (동수경사 변화에 따른 연직배수재의 통수능)

  • Kim, Ju-Hyong;Lee, Kwang-Wu;Cho, Sam-Deok;Chang, Gap-Shik
    • Journal of the Korean Geosynthetics Society
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    • v.9 no.2
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    • pp.11-20
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    • 2010
  • This paper studies the discharge capacity of vertical drain boards that is controlling hydraulic gradient among many factors in the specification. The KS K 0940(2008), a testing method based on the conventional Delft type method for measuring the discharge capacity of a vertical drain, was specified in Korea Standard recently. In this test method, the variation in hydraulic gradient can result in large differences in the discharge capacity for the same vertical drain board.

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Evaluation of Sound Insulation Performance of Extruded Cement Panel with a-Hemihydrate Gypsum

  • Kim, Jin-Man;Choi, Duck-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.6
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    • pp.575-585
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    • 2012
  • The extruded cement panel, which has many advantages as a prefabricated method, has been limited in its application due to its low fire-resistance. However, an extruded cement panel produced by mixing a-hemihydrate gypsum offers dramatically improved fire-resistance and is expected to have wide-ranging applications in the construction sector as an interior material or partition wall between housing units. Sound insulation performance is very important for the partition wall between housing units. In this study, the sound insulation performance of the extruded cement panel produced through the mixture of a-hemihydrate gypsum is reviewed in order to determine its usability for a partition wall between housing units and for interior materials. Through the review it was found that the wall formed using the extruded cement panels produced by mixing the a-hemihydrate gypsum have ★★★ class in sound insulation test, equal or superior compared with the other two types of extruded cement panel walls currently available in the market.

Effect of the Tapered Angle on the Ultimate Load Factors of PPWS Sockets in Main Cables of Suspension Bridges (현수교 PPWS용 소켓의 내벽 경사각이 소켓의 극한 하중계수에 미치는 영향)

  • Yoo, Hoon;Lee, Sung-Hyung;Seo, Ju-Won
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.1
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    • pp.47-59
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    • 2013
  • Ultimate load factors of PPWS(Prefabricated Parallel Wire Strand) sockets in main cables of suspension bridges are studied with respect to the tapered angles of the inner surface of sockets. After briefly reviewing the current design method, 15 numbers of finite element models of sockets are prepared by varying the number of wires in a strand and the tapered angles. The finite element models are updated by comparing experimental and numerical results, so that the models can reflect the real behavior of sockets. The stress distributions at the first yielding and ultimate states are analyzed by performing the incremental load analysis using ABAQUS. It is concluded that the optimized tapered angle of sockets should be determined at the specific angle between the results of verification equations of the required bonding length and stress resistance length.