• Title/Summary/Keyword: Predictive Maintenance

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Optimal Maintenance Cycle Plan of Aerial Weapon System Radar Considering Maintenance Cost (운영유지 비용을 고려한 항공무기체계 레이다의 최적정비주기 설정 방안)

  • Tak, Jung Ho;Jung, Won
    • Journal of Applied Reliability
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    • v.18 no.2
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    • pp.184-191
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    • 2018
  • Purpose: The purpose of this study is to propose a method to calculate the optimal preventive maintenance cycle of radar used in the aviation weapon system of ROKAF. Methods: A hybrid model is used to estimate the optimal preventive maintenance cycle in a system that can perform condition based predictive maintenance (CBPM) through continuous diagnosis. The failure data of the radars operating in the military were used to calculate the reliability. Results: According to the research results, the reliability threshold of the radar began to decrease after 5 flights, and decreased rapidly after 12 flights. Since the second check, costs have continued to decline. Conclusion: A method is proposed to determine the cycle of optimal preventive maintenance of radar within operational budget through modeling results between reliability limit and cost for radar. The results can be used to determine the optimal preventive maintenance cycle and frequency of various avionics equipment.

Performance Analysis of Urban Railway Rolling Stock Condition-based Maintenance Process Redesign Applying Mobile-IoT (모바일 사물인터넷을 적용한 도시철도 차량 상태기반 유지보수 프로세스 재 설계안 성과 분석)

  • Hyun-Soo Han;Kyoung-Soo Seo;Tae-Wook Kang
    • Journal of Information Technology Applications and Management
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    • v.29 no.6
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    • pp.63-80
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    • 2022
  • In this paper, we study structural changes and performance gains in condition-based maintenance process redesign when mobile IoT technology is embedded into urban railway rolling stock. We first develop condition-based maintenance To-Be process model in accordance with the IoT deployment scheme. Secondly, we draw upon theoretical framework of redesign process analysis to develop performance evaluation method suitable to predictive maintenance shift from As-Is ordinary maintenance practice. Subsequently, To-Be process performance evaluations are conducted adopting both the quantitative and qualitative method for time, cost, and dependability dimensions. The results ascertain the considerable benefits captured through detection abnormality prior to actual rolling stock failure occurrence, and details of performance improvements and enhancement of standardization level is revealed. The procedures and results presented in this paper offers useful insights in the fields of IoT economic analysis, condition based maintenance, and business process redesign.

Realization of Virtual Device Network(VDN) for Predictive Maintenance

  • Choi, Gi-Heung;Song, Ki-Won
    • Bulletin of the Korean Institute for Industrial Safety
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    • v.2 no.1
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    • pp.6-10
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    • 2002
  • Requirements for Distributed Monitoring and Control Networks(DMCN) differ greatly from those of typical data networks. Specifically, my DMCN technology which employs a filedbus protocol is different from IP network protocol TCP/IP. In general, one needs to integrate fieldbus protocol and TCP/IP to realize DMCN over IP network or internet, which can be viewed as Virtual Device Network(VDN). Interoperability between devices and equipments is essential to enhance the quality and the performance of predictive maintenance(PM). This paper suggests a basic framework for VDN using DMCN over IP network and a method to guarantee interoperability between devices and equipments.

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On condition based maintenance policy

  • Shin, Jong-Ho;Jun, Hong-Bae
    • Journal of Computational Design and Engineering
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    • v.2 no.2
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    • pp.119-127
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    • 2015
  • In the case of a high-valuable asset, the Operation and Maintenance (O&M) phase requires heavy charges and more efforts than the installation (construction) phase, because it has long usage life and any accident of an asset during this period causes catastrophic damage to an industry. Recently, with the advent of emerging Information Communication Technologies (ICTs), we can get the visibility of asset status information during its usage period. It gives us new challenging issues for improving the efficiency of asset operations. One issue is to implement the Condition-Based Maintenance (CBM) approach that makes a diagnosis of the asset status based on wire or wireless monitored data, predicts the assets abnormality, and executes suitable maintenance actions such as repair and replacement before serious problems happen. In this study, we have addressed several aspects of CBM approach: definition, related international standards, procedure, and techniques with the introduction of some relevant case studies that we have carried out.

Development of the Preventive Maintenance Template for Static Exciter in the Nuclear Power Plant (원자력발전소 정지형 여자기의 예방정비기준(PMT) 개발)

  • Chin, Soo-Hwan;Park, Jin-Youb;Hong, Young-Hee
    • Journal of Energy Engineering
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    • v.20 no.2
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    • pp.154-162
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    • 2011
  • PMT(Preventive Maintenance Template) is a standardized maintenance program that describes maintenance items & period as operation condition to increase component reliability at the component level. The existing maintenance programs are focused on time based maintenance to inspect and repair component depend on fixed period. But recently, we have developed advanced maintenance program(named PMT) to increase reliability and optimize maintenance program of the plant significant component. This paper presents how to develop the PMT for nuclear power plant's static exciter.

Hardware-Oriented Reliability Centered Maintenance for the Diesel Generators of Wolsong Unit 1

  • Bae, Sang-Min;Park, Jin-Hee;Kim, Tae-Woon;Lee, Yoon-Kee;Song, Jin-Bae
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05a
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    • pp.587-591
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    • 1997
  • The DGs (Diesel Generators) in NPP (Nuclear Power Plant) has been used for the emergency electric power source to shut down the nuclear reactor safely in case of station blackout. The RCM (Reliability Centered Maintenance) has been applied to DGs for increasing the safety of NPP. The structured defects of DG were not remedied by the improvement of maintenance method. As the first stage of RCM, to find the structured defects, its failure modes were searched and analyzed through the ten year maintenance information. The structured defects such as the air compressor, the lubricating oil pressure, and the insufficient load were the root causes of main failures. The air reservoir reinstallation, the lubricating oil tube modification, the load bank installation, and the qualitative instrumentation were the solutions for the hardware oriented RCM of DGs. There remains the software oriented RCM such as the rejection of useless maintenance, the preventive maintenance, the database of maintenance information, and the predictive maintenance.

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Research study on cognitive IoT platform for fog computing in industrial Internet of Things (산업용 사물인터넷에서 포그 컴퓨팅을 위한 인지 IoT 플랫폼 조사연구)

  • Sunghyuck Hong
    • Journal of Internet of Things and Convergence
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    • v.10 no.1
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    • pp.69-75
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    • 2024
  • This paper proposes an innovative cognitive IoT framework specifically designed for fog computing (FC) in the context of industrial Internet of Things (IIoT). The discourse in this paper is centered on the intricate design and functional architecture of the Cognitive IoT platform. A crucial feature of this platform is the integration of machine learning (ML) and artificial intelligence (AI), which enhances its operational flexibility and compatibility with a wide range of industrial applications. An exemplary application of this platform is highlighted through the Predictive Maintenance-as-a-Service (PdM-as-a-Service) model, which focuses on real-time monitoring of machine conditions. This model transcends traditional maintenance approaches by leveraging real-time data analytics for maintenance and management operations. Empirical results substantiate the platform's effectiveness within a fog computing milieu, thereby illustrating its transformative potential in the domain of industrial IoT applications. Furthermore, the paper delineates the inherent challenges and prospective research trajectories in the spheres of Cognitive IoT and Fog Computing within the ambit of Industrial Internet of Things (IIoT).

Failure Analysis of Train Control System for Hign Speed Line by CAMS (CAMS에 의한 고속선 열차제어시스템의 장애 분석)

  • Kim, Yong-Kyu;Baek, Jong-Hyun;Kim, Jong-Ki;Shin, Duck-Ho
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.973-974
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    • 2006
  • In this paper, Computer-aided Maintenance Equipments, which are being used in maintenance, are applied to analyze failures in train control systems, resulting in long time delays of trains. It can be expected to extend and apply CAMS (Computer Aided Maintenance System) in the hereafter efficient operation and maintenance of high-speed railway train control systems, by comparison between the analysis result of fundamental causes, from high-speed railway train control system failures occurred during the operational process, and predictive result of failure causes, based on the recording data of CAMS when failures were occurred.

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A Study on Estimating the Next Failure Time of LNG FPSO Compressor (해양플랜트 LNG FPSO 압축기의 신뢰성 및 회귀분석 기반 고장시점 추정 방법)

  • Cho, Sang-Jae;Jun, Hong-Bae;Shin, Jong-Ho;Choi, Sang-Deok
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.3
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    • pp.203-213
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    • 2014
  • The O&M (Operation and Maintenance) phase of offshore plants with a long life cycle requires heavy charges and more efforts than the construction phase, and the occurrence of an accident of an offshore plant causes catastrophic damage. So previous studies have focused on design for reliability, and recently many studies have dealt with a maintenance system to prevent unexpected failures. Nowadays due to the emerging ICTs (Information Communication Technologies) and sensor technologies, it is possible to send health monitoring information of important equipment to administrator of an offshore plant in real time, which leads to having much concern on condition based maintenance policy or predictive maintenance. In this study, we have reviewed previous studies associated with condition-based maintenance of offshore plants, and introduced the approaches predicting failures of the compressor which is one of essential mechanical devices in LNG FPSO.