• Title/Summary/Keyword: Precision power transmission system

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Development of Rating Systems for Power Transmission Bevel Gears (동력전달용 베벨기어의 강도평가 시스템 개발 연구)

  • Chong, T.H.;Chi, J.J.;Byun, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.66-73
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    • 1995
  • Rating systems of bevel gears(straight, spiral, and zerol bevel gears) which are commonly used as power transmission devices for non-papallel axes are developed on the personal computer, which analyze and/or evaluate the gear design and the service performance at the point of view of strength and durability. The typical considerations of the ratings are the bending strength, the surface durability, and the scoring resistance. The ratings are carried out using the reliable standards of AGMA & Gleason Works. Therefore, the system is built so that the variables or factors considered differently in those standards and the strength, dura- bility, and scoring partially in Gleason are appraised seperately by each method, and a series of the estimation processes is integrated into the system so as to compare each result. The developed rating systems can be used in the initial stage of gear design process, and also a better design can be performed by the evaluation of the initial design at the view point of gear strength and durability. Additionally, it is useful for the trouble-shooting of bevel gear system and to the purpose of introducing the methods for maintaining design strength in service, with appraising the gear strength after design or with appraising the influencing factor as a whole. Therefore, this rating systems can help the aim of design automation of bevel gears.

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Performance Prediction of Rotating Machinery Having Power Split/Circulaled Transmission (동력 분기/순환 구조를 갖는 회전기계의 정성적 성능해석)

  • 조한상;이동준;이장무;박영일;임원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.953-957
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    • 1994
  • A performance prediction method is presented in this paper for design of a rotating machinery having power split/circulated transmisson with slip elements and planetary gears. And internal power flow patterns of such systems are theoretically analyzed by using mathematical modeling. To estimate usefulness of the designed machinary, geometrical approach has been adopted through the performance locus diagram which represents overall characteristics of the system. This gives us complect prediction of the qualitative performane and effects of design factors such as system layout, types and gear ratios of planetary gears and disign parameters of slip elements. The results for one of them are compared with experimental ones using dynamometer for verification.

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Powerflow Simulation Software of the Automotive Powertrain through the Combination of the Components (II): Development of the Automatic System Generation Module (요소결합을 통한 파워트레인 시뮬레이션 소프트웨어 (II): 시스템 자동결합 모듈 개발)

  • 이승종;서정민
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.52-59
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    • 2004
  • In this paper, the automatic system generation algorithm based on the element combination algorithm discussed in the first part of this paper for designing an arbitrary type of the automatic transmissions is proposed. The powertrain design software using these algorithms is developed. This automotive powertrain design software with user-friendly graphic user interface has two main modules. The first module, the automatic power flow generation module, is already discussed in the previous paper. The second module dealing with the automatic system generation algorithm is discussed in this paper. The power-flow simulation software fur the arbitrary type of powertrain is then developed. The simulation and experimental results of the vehicle equipped with two planetary gear type automatic transmission are compared to validate the proposed algorithms and developed software. The simulation results demonstrate the good agreement with the experimental results.

Deterioration Analysis of the Shunting Locomotive Through Precision Diagnosis Assessment : Diesel Engine & Power Transmission Parts (입환기관차의 노후도 정밀진단 : 엔진 및 동력전달장치)

  • Chung Jong-Duk;Kim Jeong-Guk;Hong Yong-Ki;Lee Dong-Hyung;Pyun Jang-Sik
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.545-550
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    • 2004
  • The deterioration of a shunting locomotive was characterized for the lifetime assessment. The locomotive has been used for shunting works in steel making processes, and in this investigation, various types of technical evaluation methods for the locomotive parts were employed to assess the current deterioration status and to provide important clue for lifetime prediction. Unlike other rolling stocks in railway applications, the diesel shunting locomotive is composed of major components such as diesel engine, transmission, gear box, brake system, electronic devices, etc. In this paper, the degree of deterioration in a diesel engine and power transmission parts has been presented based on the analysis results.

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Level Selection Algorithm with Fixed Sampling Frequency for Modular Multilevel Converter (고정 샘플링 주파수에서의 모듈형 멀티레벨 컨버터 레벨 선택 알고리즘)

  • Kim, Chan-Ki;Park, Chang-Hwan;Kim, Jang-Mok
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.6
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    • pp.415-423
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    • 2018
  • This study uses a level selection algorithm with fixed sampling frequency for modular multilevel converter (MMC) systems. Theoretically, the proposed method increases the level infinitely while the sampling time remains the same. The proposed method called cluster stream buffer (CSB) consists of several clusters, wherein each cluster is composed of 32 submodules that depend on the level of the submodules in the MMC system. To increase the level of the MMC system, additional clusters are used, and the sampling time between clusters is determined from the sampling time between levels needed for utilizing the entire level from the MMC system. This method is crucial in the control of MMC-type HVDC systems because it improves scalability and precision.

A Study on the Three-dimensional Gear Modeling for CAD/CAM (CAD/CAM을 위한 3차원 기어 모델링에 관한 연구)

  • 주만식;김민주;이승수;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1008-1012
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    • 1997
  • This study is on a mathematical model of profile shifted involute gear, and this model is based on Camus's theory. Gear is general mechanical elements that used for power transmission between two shafts that interval is comparatively short. and it delivers bit power as accurate ratio of speed. The profile of Spur gear which is the most basic factor is divided into Trochoidal fillet curve and Involute curve. Involute curve is used a lot of a shape curve of machine parts such as a gear, a scroll compressor and a collar of centrifugal pump. However, It is poor to study the modeling of Trochoidal fillet curve and the three dimensions model shaped mathematical curve. So we draw three dimensions gear have accurate mathematical function using ADS(Automatic Drawing system), VisualLISP. To check accuracy and perfection, we make a program of checking Interference. and use for this study.

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Design of Special-purpose Machine Tool Based on a Multi-spindle Head (다축 스핀들 헤드 기반의 전용 공작기계 설계)

  • Maeng, Heeyoung;Park, Juwook;Park, Hongkeun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.675-681
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    • 2015
  • When many holes on a plane are machined simultaneously, the positional precision and machining efficiency are very important. Multi-spindle heads are typical order making products of which the number of shafts and hole positions vary depending on the size or form of the product. For the automatic design of multi-spindle heads, the design modules for power transmission systems for drive, idle, and spindle shafts were developed, and a design technique the determining the optimum position and number of idle shafts according to gear positions was developed. In addition, for the precise determination of the multi-spindle head, the design methods for the guide planes of columns, and feed mechanisms were devised. In addition, the design modules for accurate clamping and automatic transportation mechanisms were developed. Finally, in order to simplify and standardize the design process, the design analysis and simulation verification modules are integrated.

A Study on the Cooling Parameter Decision of Linear Motor System by Finite Volume Method (유한체적법을 이용한 리니어모터 시스템의 냉각조건 선정에 관한 연구)

  • Hwang Y.K.;Eun I.E.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.449-450
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    • 2006
  • Development of a feed drive system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper presents an investigation into a thermal behavior of linear motor cooling plate. FVM employed to analyze the thermal behavior of the linear motor cooling plate, using the ANSYS-CFX.

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A Study on Improvement of the Thermal Stability for Development of Linear Motors with High Speed and Accuracy (고속.정밀 이송용 리니어모터 개발을 위한 열적 안정성 향상에 관한 연구)

  • Hwang, Young-Kug;Lee, Choon-Man;Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.126-133
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    • 2008
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speed and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. This paper presents an investigation into the thermal behavior of linear motors with the objective of deriving the optimum cooling conditions. To reach these goals several experiments were carried out, varying operating and cooling conditions. From the experimental results, this research proposed cooling conditions to improve the thermal characteristics of the linear motors.

Network Camera for CMOS Camera Module Inspection (CMOS 카메라 모듈 검사를 위한 네트워크 카메라)

  • 신은철;최병욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.809-813
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    • 2004
  • In this paper, we developed a network camera for CMOS camera module inspection. The design, implementation details including embedded linux porting and CPLD logics, and performance of network camera are described. The network camera consists of SoC(S3C4530A), CPLD and CMOS image sensor. In order to image data of CMOS image sensor we designed capture logics on CPLD by using VHDL program. Embedded Linux such as uClinux is performed on the network camera to utilize development environment and TCP/IP protocol specification. The application is based on socket communication between GUI on PC and Embedded Linux based network camera. When JPEG compression is applied, the transmission speed was improved enough for this system to be used for an alternative of expensive CCTV or remote monitoring system in a power plant and uninhabited places.

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